RE: 4*60 throttle cable help!
Trouble with frayed ends is the individual strands of loose wires "digs" into the internal wall of the tube as you push it through, hence increasing the resistance as you push it through. Of course you could use a larger tube, but if it is too large, it will increase side play. Holding an accurate idle rpm will be more difficult due to the inconsistent position of the linkage, as the cable "buckles" inside the tube.