RE: EPP FOAM filler HELP ??
Polyurethane glue probably isn't the best choice because it foams up. I use it on my combat plane wings, and it's no smoother than EPP foam after sanding. It is strong and very handy for filling up large voids in the foam, though.
I'd be interested in how spackling holds up on a hard smack. Seems to me it would shatter like glass and ruin the surface of the wing.