I am trying to make a threaded pushrod from a 0.093" wire.

I use a 4-40 die and when I finish, the threads on the pushrod does not match the 4-40 clevis, the pushrod just slips in the clevis, like I am trying to conect a 2-56 pushrod to a 4-40 clevis.

Can anybody help me on this ? Is my die damaged or what ???

Thanks.