RE: Vectorflight Edge 540 build
Salty25
You've got the right idea about the sanding of the joiners, but I wouldn't put in that extra former to push the fuse side out. That would put stress on the other formers and might cause damage once engine vibration takes it's toll.
If sanding the joiners doesn't fully take out the gap, (and it's a very small gap) I wouldn't be overly concerned with it and just enjoy flying it.