RE: Electrical problem or nerves?
It looks like "nerves" was the answer. Because of the sparks, caution (ok, nerves) caused me to not find out if the system worked (i.e. I never completed the electrical connection).
The spark being caused by the input capacitor makes sense since caps initially act as "shorts" when fully discharged and "opens" when fully charged. Thanks tahustvedt!
System works fine now.
Thanks all,
John