RCU Forums - View Single Post - How to build a balsa sheeted foam core wing.
Old 08-26-2006 | 07:49 AM
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majortom-RCU
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From: Merrimack, NH
Default RE: How to build a balsa sheeted foam core wing.

Polyurethane glue is available in several different brands. Gorilla Glue is in our local hobby shop, ProBond is at the hardware store, pretty much the same stuff I think. Dribble out a small bead and spread it as thin as you can, roller works best for me.

http://www.lonestar-models.com/ for prices.

Thickness: I ordered 3/32" thick so I can sand without fear of sanding all the way through. If I were more careful I could use 1/16", but I'd rather work in my usual casual style and suffer the consequences. Master builder I am not. I think I ordered 100 sheets of 3" x 42" for considerably less than $100. That's more than I need, but I'll use it over the next few projects, then evaluate. If I could go to a store and weigh each sheet I would do that, but the local hobby shop sells the same stuff that comes in the kits.

It would be great if you could find a set or two of cheap foam cores and practice once or twice before doing your project. I learned that in art class years ago. (Our teacher would say, If you're not sure how it will work, and the whole class would join in: Make a model! She did not mean model airplane, but a throwaway before screwing up your masterpiece.)

CF substitutions for aluminum will help on wing tube and landing gear. On a plane this size I think titanium axles are worth the cost. On our grass fields I find the typical Dubro axles don't stand up well to even soft landings, and if you go to 1/4" for more strength they get very heavy, but the 3/16" titanium is light and stands up well. I believe they're a PSP product, available from Don's Hobby, Troy Built and others.