Engine/Muffler Mounting on DP Ultimate
Now that the 120's have arrived in the States, I've seen alot of good info on this plane, but can't find what I'm looking for about engine/muffler mounting issues.
I've got a Saito 150. The stock muffler connects to the engine with a 45-degree angle threaded pipe. The plans call for a 1/16 to 1/8 inch clearance between my spinner backplate and the cowl. To make this happen, the muffler is up hard against the bottom edge of the firewall.
1. Should I go with it as is, and maybe carve a little channel in the bottom of the firewall to let the muffler clear?
2. Should I go with a Pitts-style muffler? Will this clear the firewall?
3. I ordered a MACS muffler extension. This has a 90 degree bend off the engine, then 9 inches of flex steel tubing, then I can connect my muffler to the end of this. He said I can put all the turns I want into the tubing, but this will still put the muffler well up under the plane. If this is the way to go, how can I secure the muffler to the airplane to keep it from flopping around.
I know this engine works great on this plane. I'd like to hear how others have made it all go together.
Thanks for the help.
B-ski