RCU Forums - View Single Post - How to build a battery pack
View Single Post
Old 08-20-2007 | 04:40 AM
  #2  
Perry S.'s Avatar
Perry S.
 
Joined: Jan 2007
Posts: 2,125
Likes: 0
Received 3 Likes on 3 Posts
From: Clifton Park, NY
Default RE: How to build a battery pack

Part 2.

Next you will need some heavy wire. I used 12 Ga multi-strand. Apply a large amount of solder to this wire as shown. Also 'pre-tin' the Nickle tabs with a generous amount of solder. THis is helpful because you don't want to heat the batteries too much during soldering.
Arrange the batteries into the desired shape and hold them together with black electrical tape. Solder the wire jumpers as shown.
When complete, wrap the pack with tape to keep things secure. Reaaply heat shrink tubing over the pack for integrity. I did not have any on hand and will do this later.

A little safety,
1. Make sure not to overheat the batteries during soldering
2. Remember they are hot. I had a spark occur when I shorted the pack with my wire cutters at one point
3. Remember your polarity when assembling. Most batteries are marked so this should not be a problem.
4. Test your pack after assembly before charging, should read between 7 and 9 volts when completed
5. Your soldered jumpers may have sharp edges. Do not let them poke through your tape or heat shrink. a card board sheet can always be inserted. Remember, this is a tank and should vibrate and go through some tough handling.
Hope this helps,
Perry
Attached Thumbnails Click image for larger version

Name:	Fd93126.jpg
Views:	24
Size:	100.9 KB
ID:	745591   Click image for larger version

Name:	Mh21335.jpg
Views:	33
Size:	95.3 KB
ID:	745592   Click image for larger version

Name:	Qv54749.jpg
Views:	28
Size:	112.5 KB
ID:	745593   Click image for larger version

Name:	Gz75181.jpg
Views:	27
Size:	80.4 KB
ID:	745594