RE: ANY IDEAS
Did you replace the gasket or just tighten the screws down. If you didn't replace the gasket the chance that there is a broken or leaking spot is pretty high. A good rule of thumb would be to replace the gasket whenever the exhaust manifold is taken off or loosened up away from the engine. It may look good to you, but I can tell you that it's not and it will let air leak and not create the proper seal.