RE: K&B .28 piston scoring
XJET,
The sportster line of engines had a High Silicon content aluminum case and bore all in one. The Piston was also aluminum (not plated). Chevy tried this years ago with the Vega with horible results. Briggs and straten has done it for years with the "Cool Bore" engines also.
The Damage I seen in the pictures also appears to be galling from lack of oil.