RE: Custom muffler gasket
If the two mating surfaces are straight, smooth and made of similar material, you often don't need a gasket at all. Gaskets tend to blow put causing leaks, loose mufflers and poor running engines. A thin film of RTV silicone doesn't hurt though and can help with oil seepage. If your application can't be sealed without a gasket though, it sounds like the one you made should be fine.