RE: Heat Issue
Judging by other building and running threads, your boat, in combination with the right prop should ba able to run about an hour on one charge.
What prop are you using and what motor (as there are several types og 540 motors).
If you're going to gear down, I'd advice a belt reduction as used in electric flight, very smooth and virtually noiseless (as opposed to many gearboxes).
Regards, Jan.