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Old 08-11-2009 | 12:08 PM
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abufletcher
 
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From: Zentsuji, JAPAN
Default RE: Final word on silk and dope?

No problem squeakalong, I've thought about the same thing. I hate working with dope but want to try an "old style" finish. I've used Polycrylic to seal polyspan but the polyspan is a heat shrink material.

Dave, here's a post by pd1 from my DrI thread, which provides the links and some a good summary on using silk. I ordered the 5mm silk that Paul recommends. It's incredibly light stuff.

ORIGINAL: pd1

Here's a couple of things I've found out about silk and dope.

Nitrate can't be applied over butyrate. It will react and ruin your finish.
Nitrate is very flammable compared to butyrate.
Nitrate has a little better adhesive qualities compared to butyrate.
Nitrate requires additional fuel proofing.
Nitrate stops shrinking after a couple of days.
Butyrate shrinks for a long, long time.

Covering. I don't use nitrate anymore, so to increase the adhesiveness of the butyrate I coat the bare structure with butyrate until the wood picks up a shine.

Then apply my silk. Spay the silk with water and get the wrinkles out.
I use a lot of thinner with just a little dope to stick the silk.

The thinner passes through the silk and softens the dope underneath sticking the silk down.
If you accidentally get some of the thinned dope on the silk, there is not enough dope to curl the silk.

If you hold a wing horizontal while doping, especially with dope that hasn't been thinned a lot, the dope will drip through and make an ugly ''ring'' on the other side of the wing.

To avoid that when doing wing panels, just use very thin dope and hold the surface vertical.
The thinned dope will not leave a ring, and if the panel is vertical the dope will stay on the side you are doping.
A couple of drops of Castor oil in the dope will act as a plasticizer and will slow dope from drying out over a long time.

Silk. I've found that there are at least two different silks that shrink different from each other.
The silk from Thai silk seems to be pre shrunk and doesn't shrink much if at all after covering.
This is good for delicate structures.

http://www.thaisilks.com/product_inf...22fba3399425a4

The silk I like from there is the 5mm 021F-000 Habotai.

If you want silk that shrinks more, the silk from Dharma Trading is for you.
It's great for stronger structures.

http://www.dharmatrading.com/html/eng/3374-AA.shtml

I use the 5mm. HS536 or the HS545 same but 45 inches wide.

I've found the 5mm silk is lighter than any other covering, including tissue and the weave is so tight that it doesn't take much clear to fill.

Before you ask,mm is not milimeters. ''MM is Momme.
Momme (pronounced ''mommy'' and abbreviated ''mm'') expresses the weight in pounds of a piece of material of size 45 inches by 100 yards. So, for example, a 50 yd. bolt of our 5mm 45'' Habotai Silk fabric (#HS545) would weigh 2.5 lbs. (plus the weight of the cardboard tube it is wrapped around, of course).
The higher the momme, the heavier and stronger the fabric. Anything above 28 momme is considered heavy-weight and generally used for curtains or heavier outer-garments. Silk under 20 momme is considered lightweight, and generally used for light blouses with a chiffon feel. Medium-weight silk (20 to 28 momme) is excellent for silk scarves, furnishings, wedding dresses and the ultimate luxury of silk sheets.'' Dharma Trading.


5 mm silk is extremely light.
A sheet 45 inches wide by 300 feet long would only weigh 5 pounds.

Drying out and rot. Unless you leave the silk in direct sunlight, the silk won't rot.
What actually happens over time the dope becomes hard and brittle. The silk is saturated with the dope and when the dope cracks, so does the silk.
I just started removing silk that was applied 40 years ago. The silk is fine, the dope isn't.

I've been trying other finishes over silk to try to reduce the shrinking of dope. I tried water based polyurethane (wbpu) sold here as Min Wax polycrillic. It's promising, but I haven't gotten a technique that gives me only the advantages of the wbpu and no disadvantages.

Dope, I find I use twice as much thinner as dope.

This has gotten a bit too long so I'll stop.
I'll be happy to answer any questions
Paul