RE: Proud Bird Construction Thread
The following pictures show how ailerons were installed based upon the taffeta hinge.
Heavy duty aileron rods are used.
Drill 3/16" holes to route the rods to the other side.
Use a Dremel tool with cut off disk to cut a slot for the ailerons.
Use a file or sanding block to widen the slot to about 3/32".
Use a razor saw to free up the ends and adjust the slot to allow about 5/16" throw each way.