RE: Something never seen before!?!?!?!?????
I would think outside the usual SPAD box a little and work with light weight plastic film stretched out over a fiberglass tube frame work. The joints in the framework can be aluminum rod inside the tubes [bent to any angle] and some wraps of CA'd cloth on the outside. Spray the cloth lightly with contact adhesive so it stays put on the joint and use medium CA to saturate the cloth.