Gidday to all
We're doing the 1/6 body with a bulkier physique so that the BBI/Dragon etc clothing range will fit it properly rather than the leaner, meaner look. For the other scales, if someone wanted their pilot to look shorter and stockier it's just a matter of nipping that 1/4" off the wire at the bottom of the legs and arms and you could even add some shoulder pads if the jacket and MaeWest didn't do the job sufficiently.
The 1/6th heads could be made to mate with the body - at least the one we have does. Not sure which brand it is but it has a hollow neck so you can just trim away enough of the foam and push the wire loop inside the head. It even turns side to side so you can position it. Once we get a bit more organized we should be able to supply the 1/6th bodies for that price you mentioned Rick $50-$75, probably the lower end.
I'm currently making the suit for Curtiss - a 1910 style long jacket and it's giving me a few challenges. On to the 3rd one, the others have gone in the bin

but it's nearly there.
cheers
PAtti