Trouble keeping pitts stile muffler tight
#26
My Feedback: (19)
Like so many things these days, I have learned to never say never when it comes to vendors. One day one of them might be the single source left providing what I want so while I may strain a relationship from time to time, I try not to ever burn the bridge.
I have witnessed Jtec evolve through the years and while I wouldn't have bought some of their products in years past, today I find what I purchase from them quite serviceable and fairly priced. Within the last year I had them custom build a couple of mufflers for me and I was very pleased with the workmanship and overall quality. Just a few years ago I wouldn't have had them do the work as I had the shop then and would have fabricated them myself but no more shop to work in these days. Sad!
While we certainly had a larger variety of vendors to choose from in past years, then as now there was also a lot of junk on the market. I don't remember a time when I didn't have to study what was available and pick and choose from those products. Thinking about it a bit, not really all that much different then to now.
I have witnessed Jtec evolve through the years and while I wouldn't have bought some of their products in years past, today I find what I purchase from them quite serviceable and fairly priced. Within the last year I had them custom build a couple of mufflers for me and I was very pleased with the workmanship and overall quality. Just a few years ago I wouldn't have had them do the work as I had the shop then and would have fabricated them myself but no more shop to work in these days. Sad!
While we certainly had a larger variety of vendors to choose from in past years, then as now there was also a lot of junk on the market. I don't remember a time when I didn't have to study what was available and pick and choose from those products. Thinking about it a bit, not really all that much different then to now.
Last edited by Truckracer; 09-29-2014 at 08:07 PM.
#27
Member
Join Date: Jun 2013
Location: South East Florida
Posts: 84
Likes: 0
Received 0 Likes
on
0 Posts
I believe the Original Wrap around was a J-Tec. No Strap. I replaced it with the Bisson Wrap around Pitts W/Strap. It's insane to not wan't to upgrade a product that needs it, Why would'nt he add a threaded stud for the customer to apply a strap? Instead just flatly deny to add a clearly needed part to one of his products. get yourself this muffler, Same price and comes with the strap and smoke nipple.
#30
My Feedback: (10)
Join Date: Sep 2004
Location: Displaced Canadian in Central Texas TX
Posts: 2,601
Likes: 0
Received 0 Likes
on
0 Posts
Here is what I did with my DLE and Side Mount JTecPitts Muffler; I welded some braces and have the strap that supports the can mounted to one of the Standoff Bolts, not the Airframe; the Engine and Airframe vibrate differently; I also used Wedge/Nord Loc washers.
#31
Senior Member
My Feedback: (3)
Join Date: May 2005
Location: Mahomet,
IL
Posts: 417
Likes: 0
Received 0 Likes
on
0 Posts
There's no reason to not use the wedgelock/Nord Lock washers, they perform the same function as safety wiring. No full-sized engine exhaust uses non-locking hardware, they are secured in some manner and there's no reason model engine mufflers shouldn't be. Spring washers of questionable quality are not a good solution.
#34
My Feedback: (19)
Different companies call the same muffler by different names. Either style would be considered a Pitts style and of course the top one is a wraparound. So everybody is right .......
The wraparound style has the most unsupported weight and can benefit from a strap between the far end of the muffler can and the engine.
The wraparound style has the most unsupported weight and can benefit from a strap between the far end of the muffler can and the engine.
#35
Senior Member
My Feedback: (3)
Join Date: May 2005
Location: Mahomet,
IL
Posts: 417
Likes: 0
Received 0 Likes
on
0 Posts
Unfortunately some of the companies are incorrect in their labeling. Pitts-style mufflers are specific to side-mounted engines, such as needed in aircraft like the Pitts Special, to keep the cylinder head in the cowl. An inverted engine would use a wraparound, side or rear-mount muffler.
#36
My Feedback: (19)
Unfortunately some of the companies are incorrect in their labeling. Pitts-style mufflers are specific to side-mounted engines, such as needed in aircraft like the Pitts Special, to keep the cylinder head in the cowl. An inverted engine would use a wraparound, side or rear-mount muffler.
#37
Senior Member
My Feedback: (3)
Join Date: May 2005
Location: Mahomet,
IL
Posts: 417
Likes: 0
Received 0 Likes
on
0 Posts
Just three examples below. The term has become diluted to mean anything with a can, but this used to not be the case. Too late to stop it now I imagine, but it's unfortunate that when 'Pitts' is used so universally there is no way to know what is meant.
Some companies call every in-cowl muffler they have a 'Pitts muffler' only, that distinction alone is useless.
http://www.jtecrc.com/pittsstylemufflers.htm
http://www.espritmodel.com/pitts-style-mufflers.aspx
http://www.justengines.co.uk/acatalo..._Mufflers.html
Some companies call every in-cowl muffler they have a 'Pitts muffler' only, that distinction alone is useless.
http://www.jtecrc.com/pittsstylemufflers.htm
http://www.espritmodel.com/pitts-style-mufflers.aspx
http://www.justengines.co.uk/acatalo..._Mufflers.html
#39
Thread Starter
My Feedback: (4)
Based on the description CRG provided, what I have is a J-tec inverted wraparound muffler (can). I've done as many have suggested. I deep sixed the gasket. Used a flat sharpening stone to flatten both the engine flange as well as the muffler face, put Permatex "Copper" rtv between them for a gasket. Red lock tite on the muffler bolts with regular lock washers and wire tied them together. I did not go with the extra support bracket as some mentioned, I'm going to see how this works. Haven't flown or run it yet, the weather here in Wisconsin has been uncooperative. I'll let you know after I try it. Hoping to get some flights on it yet this season. Thanks for the advice.
#40
My Feedback: (131)
Join Date: Feb 2002
Location: Wichita,
KS
Posts: 54
Likes: 0
Received 0 Likes
on
0 Posts
The method I have always used with success is to use a gasket and torque the muffler mount bolts on the engine cold.
Then run the engine on the ground long enough to get it to normal operating temperature. Shut it down and retorque the muffler bolts
while the engine is still warm to hot. I have done this on my DA50, DA100's, DLE 20, DLE 55, DLE 111,DLE 120's. When it comes time to remove the bolts, I again have to run the engine to get it to normal temperature and shut it down and remove bolts while engine is still warm to hot.
I hope along with all the other great ideas work for you on your engine.
Then run the engine on the ground long enough to get it to normal operating temperature. Shut it down and retorque the muffler bolts
while the engine is still warm to hot. I have done this on my DA50, DA100's, DLE 20, DLE 55, DLE 111,DLE 120's. When it comes time to remove the bolts, I again have to run the engine to get it to normal temperature and shut it down and remove bolts while engine is still warm to hot.
I hope along with all the other great ideas work for you on your engine.