Problem With West Sytem Epoxy
#1
Thread Starter

Hi,
I just had a goof with West System. While doing the 'weave-fill' coat on a glassing job, I didn't notice until it was too late that my very old pump on the hardner can wasn't extending all the way up after I depressed it to dispense the liquid. Consequently, the mix ratio was screwed up and the resin hasn't cured past tacky after two days of direct sunlight. Since this stuff normally sands to powder after a few hours in direct sunlight, I'm guessing this isn't going to cure all the way.
Have any of you ever had this experience and, if so, what did you do? I thought about maybe trying a thinned-down harder brush-over to see if it might retro-react and finish off the cure, but then I realized that the idea happened to come to me while watching a re-run of "The Three Stooges" so I'm suspicious of the relative wisdom of it. Ideas?
Thanks in advance for your help.
I just had a goof with West System. While doing the 'weave-fill' coat on a glassing job, I didn't notice until it was too late that my very old pump on the hardner can wasn't extending all the way up after I depressed it to dispense the liquid. Consequently, the mix ratio was screwed up and the resin hasn't cured past tacky after two days of direct sunlight. Since this stuff normally sands to powder after a few hours in direct sunlight, I'm guessing this isn't going to cure all the way.
Have any of you ever had this experience and, if so, what did you do? I thought about maybe trying a thinned-down harder brush-over to see if it might retro-react and finish off the cure, but then I realized that the idea happened to come to me while watching a re-run of "The Three Stooges" so I'm suspicious of the relative wisdom of it. Ideas?
Thanks in advance for your help.
#3

My Feedback: (86)
I'd call West or someone (boat dealer/manufacturer) that deals in the product heavily...IMO!
www.westsystem.com Technical Assist: 866-937-8797 9 to 5 EST or these folks are good: www.jamestowndistributors.com
Rex
www.westsystem.com Technical Assist: 866-937-8797 9 to 5 EST or these folks are good: www.jamestowndistributors.com
Rex
#4

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From: Dracut,
MA
Try going over it with a Hair dryer just don't leave it in one place for too long. You want the surface to get warm not hot.
This should add enough "catalyst" to the process to get it to cure.
Bob
This should add enough "catalyst" to the process to get it to cure.
Bob
#5
Here are the West System Tech numbers.
Technical Services: Toll free 866-937-8797 / 989-684-7286 / Fax 989-684-1287
I would call them as they have been very helpful to me in the past on boat projects.
You can also find them at :www.westsystems.com
Technical Services: Toll free 866-937-8797 / 989-684-7286 / Fax 989-684-1287
I would call them as they have been very helpful to me in the past on boat projects.
You can also find them at :www.westsystems.com
#6

My Feedback: (46)
Shaun I screwed up a few weeks ago using US Composite epoxy. I was mixing 36 grams of resin at 4 to1. I should have put 9 grams of hardener in and only put 3 grams in. I read on line that if you wait it will harden up. It took about two weeks but it did finely get hard, I was glassing wings when I screwed up, but it all worked out. George
#7
Thread Starter

ORIGINAL: bevar
Hmmmm...
It sounds like you were too LIBERAL with the mix ratio. Maybe if you try to be more CONSERVATIVE with the next batch, it might balance out.
Ba ha ha ha ha ha!
Beave
Hmmmm...
It sounds like you were too LIBERAL with the mix ratio. Maybe if you try to be more CONSERVATIVE with the next batch, it might balance out.
Ba ha ha ha ha ha!
Beave
EDITED
REASON FOR EDIT: That was too cruel, even for BEAVE
#8

My Feedback: (59)
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From: Bakersfield,
CA
Shaun
I did this similar thing back in 04 when I was building my PCM109.
instead of going 5:1 using the pumps, I went 25:1 as I didnt realize
the pumps made up the 5:1 difference
anyways, the epoxy did kick off finally................it took over a week.
I was patient with it, but it did cure, and sanded out OK.
todd
I did this similar thing back in 04 when I was building my PCM109.
instead of going 5:1 using the pumps, I went 25:1 as I didnt realize
the pumps made up the 5:1 difference

anyways, the epoxy did kick off finally................it took over a week.
I was patient with it, but it did cure, and sanded out OK.
todd
#9
Thread Starter

Hi,
Thanks for the input, guys. I'll give them a call, but it does feel encouraging to know the stuff might kick off eventually.
Thanks for the input, guys. I'll give them a call, but it does feel encouraging to know the stuff might kick off eventually.
#10

My Feedback: (24)
Heating will accelerate the cure. If the piece is small enough to fit into the oven, then putting it in there with the temp. set as low as you can go will work. For larger pieces, we built a "hot box" with wooden sides and a transparent top and set it outside on the blacktop. Temps inside easily reached 140-150 F and that cured the epoxy in no time.
Doing that should help your issue. I've thought about the "brush on harder" approach when I've done that before, but I was always worried about making a bad situation worse, so I never tried it...
Bob
Doing that should help your issue. I've thought about the "brush on harder" approach when I've done that before, but I was always worried about making a bad situation worse, so I never tried it...
Bob
#11

My Feedback: (44)
ORIGINAL: rhklenke
Heating will accelerate the cure. If the piece is small enough to fit into the oven, then putting it in there with the temp. set as low as you can go will work. For larger pieces, we built a ''hot box'' with wooden sides and a transparent top and set it outside on the blacktop. Temps inside easily reached 140-150 F and that cured the epoxy in no time.
Doing that should help your issue.
Bob
Heating will accelerate the cure. If the piece is small enough to fit into the oven, then putting it in there with the temp. set as low as you can go will work. For larger pieces, we built a ''hot box'' with wooden sides and a transparent top and set it outside on the blacktop. Temps inside easily reached 140-150 F and that cured the epoxy in no time.
Doing that should help your issue.
Bob
#16
Thread Starter

Hi,
Thanks again, everyone. Your heat theory turned out correct! I thought about that earlier (even the oven method), but I had a bad experience doing that with another sheeted-foam structure. What I ended up doing was using a "hot box" of sorts. I put the parts (there were 12 parts in all) in a parked car with the tacky side up (fortunately, this only happened to one side of the parts
) and let it sit there all day from sun-up to sun-down. No more tacky! You can bet I won't be making that mistake again...
Thanks again, everyone. Your heat theory turned out correct! I thought about that earlier (even the oven method), but I had a bad experience doing that with another sheeted-foam structure. What I ended up doing was using a "hot box" of sorts. I put the parts (there were 12 parts in all) in a parked car with the tacky side up (fortunately, this only happened to one side of the parts
) and let it sit there all day from sun-up to sun-down. No more tacky! You can bet I won't be making that mistake again...
#17

My Feedback: (24)
ORIGINAL: YellowAircraft
Hi,
Thanks again, everyone. Your heat theory turned out correct! I thought about that earlier (even the oven method), but I had a bad experience doing that with another sheeted-foam structure. What I ended up doing was using a ''hot box'' of sorts. I put the parts (there were 12 parts in all) in a parked car with the tacky side up (fortunately, this only happened to one side of the parts
) and let it sit there all day from sun-up to sun-down. No more tacky! You can bet I won't be making that mistake again...
Hi,
Thanks again, everyone. Your heat theory turned out correct! I thought about that earlier (even the oven method), but I had a bad experience doing that with another sheeted-foam structure. What I ended up doing was using a ''hot box'' of sorts. I put the parts (there were 12 parts in all) in a parked car with the tacky side up (fortunately, this only happened to one side of the parts
) and let it sit there all day from sun-up to sun-down. No more tacky! You can bet I won't be making that mistake again...
Bob
#18

My Feedback: (22)
If it happens again, another little trick that works most of the time, is to put some acetone into a paint gun and spray a light coat over the fiberglass. Not wet, but not quite a dust coat, kind of an in between coat. I don't know why, but this allows it to flash off within a few hours. I don't remember where I heard this, but I've used it on automotive parts and it's worked great with both polyester and epoxy resins.
#20

My Feedback: (1)
ORIGINAL: bevar
Hmmmm...
It sounds like you were too LIBERAL with the mix ratio. Maybe if you try to be more CONSERVATIVE with the next batch, it might balance out.
Ba ha ha ha ha ha!
Beave
Hmmmm...
It sounds like you were too LIBERAL with the mix ratio. Maybe if you try to be more CONSERVATIVE with the next batch, it might balance out.
Ba ha ha ha ha ha!
Beave



