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Edge 540 v2 rebuild

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Old 10-30-2010, 10:49 PM
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bbrown2828
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Default Edge 540 v2 rebuild

Well I went and picked up my Wild Hare Edge 540t today.. It is going to be my winter Project I Plan to recover it and make it new again or almost new.. I have decided to do a rebuild thread. I have along rebuild in front of me should take me most of the winter but hey thats what Iwanted.. I have already decided on a powerhouse I will house a Dle 55 or a Dla 56 just according how i like my dla 56 that is on my hanger 9 extra 260 27percent.. I will have hitec 645 mg in the Alerions and then i will go with Hitec Digitals for rudder and Elevator so tonight after supper i went out and started Stripping the Cover off of it Also the Airframe is very ruff had a few Dead sticks in a Corn Field and the previous owner just did some patch work with expand a foam and balsa sheeting Also I have to replace the piece of lite ply that covered the Canister holder in the fuse and then I have to replace the Front of the Motor box Also rebuild the cowl or buy a new one and buy a new canopy... so thats enought typein for now here are the pics of before the start and what i have done so far... Also Iplan to cover it like the Baby Edge 540 but with a few extras added on to it
Old 10-31-2010, 11:03 AM
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bbrown2828
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Default RE: Edge 540 v2 rebuild

Pics take alook of how previous owner did a repair with expand a foam oh boy that was a pain in my butt to get all out
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Old 10-31-2010, 12:56 PM
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Default RE: Edge 540 v2 rebuild



OMG!
Old 10-31-2010, 06:16 PM
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Default RE: Edge 540 v2 rebuild

wow
Old 10-31-2010, 06:50 PM
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Default RE: Edge 540 v2 rebuild

tell me about it he sure did a number on that repair didnt he
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Old 10-31-2010, 10:57 PM
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Default RE: Edge 540 v2 rebuild

Well tonight I took the balsa stingers out and replaced them with some harder wood for better strenght I cant wait to get this thing in the air will be a while but will be a great plane it will be my first true 50cc aircraft. Hey tom I got to get a canopy and a Cowling from you also the cowling is really Chopped up on this thing and also do you have a Drill Template that will help in finding the Trust line when i put the front of the motor box back in.....



here are some more pics
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Old 10-31-2010, 11:04 PM
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Default RE: Edge 540 v2 rebuild



I have canopies and cowlings.

You find the thrust line by aligning the engine so it is centered in the cowl, since the cowl is pre-mounted and can not be moved.

TF
Old 11-01-2010, 10:12 PM
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Default RE: Edge 540 v2 rebuild

Well I did some more work on the Plane tonight I got the Tank Platform rebuilt and started on the motor box...

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Old 11-02-2010, 02:19 PM
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Default RE: Edge 540 v2 rebuild

Will be interesting
Old 11-17-2010, 11:11 PM
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Default RE: Edge 540 v2 rebuild

Well it has been a while since I made any post... I got all of the wood Work done on the plane and have started covering here are some covering photos
Old 11-18-2010, 09:46 AM
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Default RE: Edge 540 v2 rebuild

looking good[8D]
Old 12-01-2010, 04:02 PM
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Default RE: Edge 540 v2 rebuild

Great Job Blake!! Keep it up.
Jeff
Old 12-01-2010, 06:36 PM
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Default RE: Edge 540 v2 rebuild

Looks great - quite a transformation !!!

Keith
Old 12-06-2010, 08:54 PM
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Default RE: Edge 540 v2 rebuild

well guys here is some more pics all i have to do is get the servos in and get the cowl painted and shes ready to go
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Old 12-07-2010, 06:52 AM
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Default RE: Edge 540 v2 rebuild

That's a beautiful scheme, would you mind if I used it some day on production planes?
Old 12-07-2010, 08:12 AM
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Default RE: Edge 540 v2 rebuild

Hey Tom

That would be no problem I would love to see that scheme on a production Plane


Thanks for the Request

Blake Brown
Old 12-07-2010, 08:26 PM
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Default RE: Edge 540 v2 rebuild

well here is some more pics I got my pilot and gages in from Tom today and got the pilot Painted and then got the Dash Gagues installed with the Led Lights and Also I got a New Style Pitts Muffler from Tom well here are the pics
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Old 01-01-2011, 12:52 AM
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Default RE: Edge 540 v2 rebuild

Well it has been a while since i have posted on the edge I have not worked on it in a few weeks been busy swaping engines on my seagul Edge 540 I put a dle 20 on it and then put new servos in my extra 260. so today was the first day i got to work on the wild hare edge in about 3 weeks...
I got the alerions glued in today and also got the canopy cut to fit and then installed with some nice lookin allen head servo screws and some rubber backed washer it looks really good so here is some pics finally with the cowl on it I took the plane to work a few saturdays ago and painted it to match I paint cars for a living and belive me this cowling was more complicated to paint than a car lol getting the color to match was a pain in my ass so here are the pics i hope everyone likes it


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Old 01-02-2011, 11:55 AM
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Jonathan Ott
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Default RE: Edge 540 v2 rebuild

Looks good, but you need to put the pilot in the back seat. Front seat is for passengers

Jon
Old 01-03-2011, 09:18 AM
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Default RE: Edge 540 v2 rebuild

lol I know that He will not fit in the back so guess what I am the pilot he is the passenger i might buy another one to put in the back
Old 01-05-2011, 07:37 PM
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Default RE: Edge 540 v2 rebuild

[sm=thumbs_up.gif]
Old 02-02-2011, 02:24 PM
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Default RE: Edge 540 v2 rebuild

Beautiful job on the rebuild. Sure wish I had those skills.

I hope not to re-kit my new Baby Extra any time soon. 

Cheers


Old 02-14-2011, 08:08 PM
  #23  
bbrown2828
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Default RE: Edge 540 v2 rebuild

here is the finshed product
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Old 02-15-2011, 04:56 AM
  #24  
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Default RE: Edge 540 v2 rebuild

That is awesome and the scheme is GREAT!! Bet that will fly super.
Old 03-11-2011, 04:03 PM
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Default RE: Edge 540 v2 rebuild

Well I have the Edge 540 Tdone with Graphics and all
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