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ESM 50cc Corsair

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Old 10-06-2014, 01:14 AM
  #2476  
flyingpiggy
 
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Originally Posted by splatoman
LBJ love your aircraft but as Matt said that wing does not look good it looks like mine just before the wing let go. The ESM Corseair is lovely to fly and great to land it is just a shame about the buid of them.
I saw one of these at my club yesterday, it also had the wavy wing skins so I referred him to this forum thread. He was very concerned to hear that the corsair wings were failing. His model is fitted with an evolution 77cc 7pot radial - just lovely!!
I have the smaller 120 size corsair and I'm keen to find out if this version is similarly afflicted.
Old 10-06-2014, 08:06 PM
  #2477  
tevans55
 
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http://youtu.be/I6dEIcJs9j0

Finally got the gear doors set up. Now on to stuffing the landing gear in here. The servo in the center is the servo I will use for the air valve. I am installing a BVM high flow air valve.
Old 10-20-2014, 03:48 AM
  #2478  
LBJ
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My F4U is off to the new owner. I have a contract on a new (for me) home and hope to close soon. I will miss the bird as she only flew 3 times. Brand new. About a year's worth of labor. Hate to see her go, but I can do another Zeke one day. If I do another one, will likely be a Meister Scale Zero at 108 inches.

After I get moved and situated, I will continue work on my CARF P-51D. I have an MVVS 80cc gasser on order from Chief Aircraft. I have seen several videos showing that engine pulling a CARF and Flying Legends P-51D around the sky in good fashion. Maybe next summer I can have her flying.

Last edited by LBJ; 10-20-2014 at 03:51 AM.
Old 10-20-2014, 05:31 AM
  #2479  
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Good Luck LBJ with your new builds. Thank you for your help and insight into our Corsairs.

jim
Old 10-20-2014, 05:50 AM
  #2480  
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Originally Posted by cosmo21
These are prt way thru the fix.
I've made doublers with 6mm ply on the main "spar" Also made a new spar fwd of the main. Applied carbon fibre to the top skin and made carbon fillets with cf rovings. Primarily used Hysol for the ply wood bondings and gap filling.
I run outta Hysol, so I have stopped till my order arrives from DA in Brissy. Then I will apply hysol to the front spar wing skin. Once cured I will attatch the bottom skin with hysol, once cured I'm gonna fill the front voids with expanding foam. I forgot to say I will also make some doublers for all the ribs I can get to.
These pics are the job about half done. Already it has made a marked difference.
Hey Cosmo,
How are you doing on your repair? I'm getting ready to tackle the center section as well. Did you save the skins? How are you going to cover those open bays?
Old 10-20-2014, 06:09 AM
  #2481  
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Originally Posted by oldtimer4759
G´day all, I picked up one of these a few weeks back, it is the version with the wing tubes, have only just made a start on it, so after reading this forum, I have cut the top of the skin on the centre section, plan is to put another layer of glass on the bottom skin, plus put a ply skin over the spar, both sides. Any other suggestions will be appreciated.
Oldtimer.
I see two different approaches to the center wing fix. Trying to figure out which way to go. With the Oldtimer way (cut top) you hide the repair and can expose more of the ribs for re-gluing and doubling....but you don't see what is happening in the bay on either side.
Wtih Cosmo's repair, you expose more of the main spar area (more bays) but have to fix a lot cosmetically...plus there might be problems aft of the main spar you will never see.
Obviously, Balancing most effective with least intrusive is our challenge.

jim
Old 10-20-2014, 04:18 PM
  #2482  
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G´day Jim,
you can see into the bay on either side, with the aid of a mirror, I have put a layer of Glass on the inside of mine, very tricky to get to in some spots, didnt bother about a 100% coverage inside the bays, but it has made a big difference, before when I put a bit of pressure on the skin it would depress a bit, it is a LOT more rigid now,
but lets face it, how many of these birds were made, we have only heard of a few fail, maybe they were Friday arvo models.
just about finished the flap setup on the centre section, well the hinge pins (Robarts) are epoxied in, I am going to put the elevator servo´s down the back inside the Fuselage under the tail plane, I ordered an engine the other day, an EME 70 twin, getting a new Cowl ring lazer cut out of good ply,
Oldtimer
Old 10-20-2014, 06:39 PM
  #2483  
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Originally Posted by oldtimer4759
G´day Jim,
you can see into the bay on either side, with the aid of a mirror, I have put a layer of Glass on the inside of mine, very tricky to get to in some spots, didnt bother about a 100% coverage inside the bays, but it has made a big difference, before when I put a bit of pressure on the skin it would depress a bit, it is a LOT more rigid now,
but lets face it, how many of these birds were made, we have only heard of a few fail, maybe they were Friday arvo models.
just about finished the flap setup on the centre section, well the hinge pins (Robarts) are epoxied in, I am going to put the elevator servo´s down the back inside the Fuselage under the tail plane, I ordered an engine the other day, an EME 70 twin, getting a new Cowl ring lazer cut out of good ply,
Oldtimer
Hey Oldtimer,
I'm leaning towards your method of fixing the center section...just getting up the courage to make the cuts.
My plane is complete and weighs in at 32lbs with extras like scale landing gear doors (4 servos), scale tail retract with doors, full cockpit details and pilot with turning head with rudder movement. Saito 57 twin is the engine. I was able to run the exhaust through the firewall and into a more scale position. I even added a few extra exhaust stacks to each side. I put two servos, one for each half, on the elevator. I've got them embedded into the bottom of the horizontal stab. I've got all switches in a hatch in front of the cockpit. Fuel hatch is on side of fuselage in one of the scale hatches. Robart electric landing gear and a very cool very scale tail wheel that is made for the Hangar Nine Corsair. This is a must. Two pounds of nose weight was needed to balance.

Most of these ideas are from this forum. Guys like Kwik, Cosmos, LBJ, Stoat(now deceased) and others were extremely helpful in putting together this very challenging ARF.

jim
Old 10-21-2014, 01:41 PM
  #2484  
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Hey Lou,
hope the move goes well mate. Been a long time no chat. all well with you I hope.

Did you get the MVVS 80 with onboard starter?

Mate of mine has one that is going into a 1/4 scale Mick Reeves Spitfire.


cheers
Peter
Old 10-21-2014, 06:33 PM
  #2485  
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Ok, did some open wing surgery. Chinese glueing sucks but most of the ribbing was good...some clear gaps though. Wing skins came off of ribs sort of easily. Might have been ok to fly but why take the chance. Glad I did it.
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Old 10-21-2014, 06:37 PM
  #2486  
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Plan is to re-glue what I can reach in the other bays and drop some carbon fiber where I can. I'll create a frame around the big hole I just made...then lay the wing skin back in place with some Hysol and carbon fiber all the seams on the top to finish the repair.
Old 10-21-2014, 09:00 PM
  #2487  
Peter_OZ
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Ron,
I'd suggest beefing up those ribs with light ply doublers. The large cut outs leave no strength and they will split and separate under load.

See photo with red circles.

cheers
Peter

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Old 10-22-2014, 12:04 AM
  #2488  
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Originally Posted by jimkron
Hey Cosmo,
How are you doing on your repair? I'm getting ready to tackle the center section as well. Did you save the skins? How are you going to cover those open bays?
Gday, the repairs are complete.
I cut the bottm skins, easier to hide. I saved the skins and the were reattached. Hardly notice the repair, with some weathering.

The wing seems much much stronger, and certainly the skins are a lot stiffer. Happy I did it.

She is finished, I'll do a maiden shortly.

Weight about 15kg.

Looking fwd to flying her.

Matt
Old 10-22-2014, 12:06 AM
  #2489  
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best of luck mate
Old 10-22-2014, 12:11 AM
  #2490  
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pics
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Old 10-22-2014, 06:09 AM
  #2491  
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Hey Matt,
Any weathering tips/techniques you want to share? Fabulous job on the wing.

jim
Old 10-27-2014, 09:00 PM
  #2492  
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Ok I'm over this Weak and wobbly ESM gear... It looks like the perfect robust gear for the plane but it's all an illusion... Time for some Robarts....
Old 10-28-2014, 01:56 PM
  #2493  
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Anyone using robart 148s UK instead of 150s
Old 10-28-2014, 02:18 PM
  #2494  
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Several guys at the field have the TopFlite 85" Corsair and they use the 148's. Seems to work well. I used the 150's in mine and worked well since the plane weighed in at 34 pounds plus gas wts. Robart has a sale on now so might be a good time to buy. The Robart retracts and Robart aluminum wheels add up $$$ pretty quick. 5%, 10%, and 15% off, depending on total sales price.
Old 10-28-2014, 02:26 PM
  #2495  
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Midas, I got mine from Robart.
They have the specific retracts for this plane, (adaptor plate), mine fit like a glove.

Like LBJ said the more ya spend the better the discount. I would also use the robart air system. Always use Robart valves ect, and they never leak.

Matt
Old 10-28-2014, 06:21 PM
  #2496  
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My complete air system is Robart besides the retracts... looking at the 148s the look similar to the 150s... I've seen a YouTube video of a guy using the 148s on the Esm corsair..
Old 10-28-2014, 06:31 PM
  #2497  
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Originally Posted by midastouch_73
Anyone using robart 148s UK instead of 150s
The 148's were designed for the TFGS Corsair and are shorter than the scale 150's to accommodate the structural quirks of the Top Flite Corsair.
The 150's were designed for the Byron & Ziroli Corsairs.
Old 10-29-2014, 02:04 PM
  #2498  
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hello Midas,
can you tell us what problems you had with the ESM retracts, you say weak and wobbly, can you explain,
thanks, Oldtimer
Old 10-29-2014, 02:21 PM
  #2499  
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The retracts develop excessive play. So excessive the wheels tend to tow in or out more and more.. the wheels shouldn't have any slop when you wiggle them.. the play is excessive enough to cause the plane to noise over on landing...
Old 10-29-2014, 02:48 PM
  #2500  
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hello Midas, thanks for that info, just a bit more, is the slop in the top of the strut where the pin goes through that rotates the strut, a previous forum thread said about that point but it wasnt all that clear as to how it was fixed.
thanks, Oldtimer


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