ORIGINAL: impalapolicepack
maybe its from the hanger ? too stiff and doesnt absorb vibrations - or too soft and allows for too much movement ?
i always use coat hanger wire for my hangers. they dont break like the stockers and flex/absorb energy during a crash...
The hanger I'm using right now is one I made from a universal hanger. I just put an "L" bend on the end and worked perfect. Pretty much the same thing as stock. It is possible it had a slight crack in it to start with - this header was one of 3 extras included in a box of spare parts from a buddy. 1 of the 3 was New in package, the other 2 were used some. Not used much but used nonetheless.