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Old 09-13-2004 | 03:25 PM
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Tmoth4
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From: Northfield Center, OH
Default RE: G38 - Muffler Modifications

ORIGINAL: apalsson

I am bolting a G38 into my Pepsi Chipmunk and need to modify the stock muffler to have a dual stack reaching down through the cowl. I need to solder (weld?, braze?) a couple of pipes to the miffler but don't know what metal the muffler is made of.

Does anyone know what kind of soldering will do this?

I tried silver solder but it wouldn't take.

Any help would be appreciated.

Regards

Ari
Braizing works great.
I'm using the same engine in my Chipmunk and did the same thing to the stock muffler (which is stamped steel.) It wasn't difficult at all.
Cut the hole in the muffler so it is a little tight over the tube you're using and then braize it. You'll also need to patch over the stock holes with a piece of thin sheet metal--also braized on.

I used only one tube, 5/8" ID steel, for the outlet. It doesn't seem to be very restrictive at all, and I have a smoke tap in the muffler for the TME smoke system. It works nice.

Jim