Ok Guys here is my repair , I haven't painted the jb yet and its not totally Cured to do the finish work but ii think it is going to work.
After getting the correct size filler 0.350t tubing I coated it with silicone mold release spray. let it dry got the tube plumb and square with the other pushtube locked it in place with the head. took some aluminum duct tape to make a cup for a larger fillet to have extra strength,.
let is setup over night. 6 hours.

removed the tape and tubing, filled to little imperfection i had inside the cavity where the original chip was missing from, added a .90t aluminum strap half way around the pushtube standoff, glued it on with more jb weld let it setup for 6 hours. did a Little rough trimming to get what you see here, after it cures tonight and tomorrow i will final finish t Had drop a little aluminum paint on it just to camouflage it.

The O-ring fit nice and tight and are as perfectly round as i could get it with my end mills.


comments are welcome.