Ok folks, the saga may be coming to an end. Let me first state for the record,
The problem is NOT the engine. I was finally able to recreate the issue with the ignition pulled of and packaged up in a box to ship in to DLUSA. The problem appears to be in the mix in my radio. When I copied my program to another memory and when I copied it to another TX I used the same model 4 setup as my source. I broke down and setup the plane on a different model from scratch just like if I bought the plane used and started reprogramming trims, mixes, etc. No glitch, no frame loss, ran the motor 10 minutes, everything worked great. Put it on the old model with original settings, dropped 143 frames and glitched in under 2 minutes. Still baffled as to why I got a more than 20 flights before this showed up, but it's electronics

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Thanks again for all the help and suggestions. I won't name any names cause I don't want to leave anyone out, but thanks again guys.