RCU Forums - View Single Post - Designing a new pattern model
View Single Post
Old 12-08-2009 | 05:09 PM
  #93  
Alex Voicu
 
Joined: Aug 2006
Posts: 520
Received 62 Likes on 28 Posts
From: Trollhattan, Sweden
Default RE: Designing a new pattern model

I was just going to post an update today.
I've been busy working on the cowling lately and it took some time, but with some help from a good friend everything went well. First i had to finish the CAD model of the cowling by adding the lateral air intakes and making sure their shape will help extraction from the mold. The mold plug plywood structure was filled with depron blocks, sanded to shape and glassed. The next step was adding the lateral air intakes and smooth the edges with automotive body filler. Everything was finally sprayed with gelcoat and sanded again. The mold construction is classic, so i won't go into details.
I attached a few pictures showing the main steps for the mold plug, the finished mold and the final part as extracted from the mold.
Attached Thumbnails Click image for larger version

Name:	Ki17873.jpg
Views:	93
Size:	293.1 KB
ID:	1329950   Click image for larger version

Name:	Lg16994.jpg
Views:	114
Size:	164.4 KB
ID:	1329951   Click image for larger version

Name:	Ch95903.jpg
Views:	99
Size:	161.0 KB
ID:	1329952   Click image for larger version

Name:	Ke90368.jpg
Views:	103
Size:	171.1 KB
ID:	1329953   Click image for larger version

Name:	Bm74518.jpg
Views:	96
Size:	195.8 KB
ID:	1329954   Click image for larger version

Name:	Qh65550.jpg
Views:	96
Size:	196.2 KB
ID:	1329955   Click image for larger version

Name:	Vx45225.jpg
Views:	94
Size:	199.6 KB
ID:	1329956   Click image for larger version

Name:	Om44048.jpg
Views:	91
Size:	142.4 KB
ID:	1329957  

Click image for larger version

Name:	Tr20279.jpg
Views:	95
Size:	132.5 KB
ID:	1329958   Click image for larger version

Name:	My16586.jpg
Views:	106
Size:	170.7 KB
ID:	1329959   Click image for larger version

Name:	Qw92456.jpg
Views:	97
Size:	173.0 KB
ID:	1329960