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Building a built up wing

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Old 04-13-2003 | 05:03 PM
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From: private, FRANCE
Default Building a built up wing

I have a Funky 40 ( www.camodel.com.ar )
All I have to do now is build the wing a tail. For the wing, it is my first built up, and I am wondering if anyone has any pointers on how to build it straight and true, do the sheeting, etc.

Also, I ahve to do the tail. For this, you have to cut the balsa atock to the shape in the plans. Does anyone have any pointers on how to cut the balsa so that it is a perfect join? I can do it ok, but it should be alot better to keep it strong.

Thanks,
Robert.
Old 04-14-2003 | 02:47 PM
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Default Building a built up wing

Chech your main wing spars for bows. If they are bowed, build the wing so that the bows oppose each other. See pic.

Also make sure your building surface is flat, and that the wing is flat against the surface, at least until the shear webs and top sheeting are installed.
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Old 04-14-2003 | 02:50 PM
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Default Building a built up wing

I got a fourmost miter sander for my latest project. It pretty much kicks butt for making accurate joints. Here is a link.

http://www.fourmost.com/mitersan.htm

Scott.
Old 04-14-2003 | 03:23 PM
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Default Building a built up wing

Good blades and a good saw are very important.
Old 04-14-2003 | 05:15 PM
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Default Building a built up wing

Pin a straight edge down to the plan and then push the lower spar against it. Pin the spar in place and then remove the straight edge.

Keep the wing pinned down until the glue is COMPLETELY dry. I use weights all over the wing to hold it down and move the weight around to keep it out of the way of whatever I'm working on.

These two pages show wings under construction. Neither page is about wing construction so you'll have to decipher what you can from the photos.

Scroll to bottom of this page:

http://www.airfieldmodels.com/constant_chord_ribs.htm

On this page the wing was built upside-up then turned upside down to add the lower sheeting and cap strips.

http://www.airfieldmodels.com/tools_tips.htm

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