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Hacksaw and Soldering Iron

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Old 04-28-2007, 04:51 PM
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andrewtexas123
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Default Hacksaw and Soldering Iron

I was wondering if i can cut aluminium with a hack saw? Also can i solder aluminum together?
Old 04-28-2007, 04:52 PM
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Default RE: Hacksaw and Soldering Iron

Yes you can cut it with the hacksaw. As far as soldering it i have no clue.
Old 04-28-2007, 04:59 PM
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Default RE: Hacksaw and Soldering Iron

How well does it cut?
Old 04-28-2007, 05:08 PM
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Default RE: Hacksaw and Soldering Iron

That depends on how good you are at cutting it



This is 2.5mm thick aluminium cut and shaped with a basic hacksaw and a file and finally polished. I made it to allow me to mount a wing to the rear shock tower on my MGT. Dimensions are accurate to about .2mm...
Old 04-29-2007, 05:13 AM
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Default RE: Hacksaw and Soldering Iron

Nice! Do you have pics of your hacksaw?
Old 04-29-2007, 05:22 AM
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Default RE: Hacksaw and Soldering Iron

There you go - as you can see it's nothing special but it gets the job done.

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Old 04-29-2007, 09:13 AM
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2916jr
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Default RE: Hacksaw and Soldering Iron

you cant solder aluminum but you can weld it but make sure it gets hot enough
Old 04-29-2007, 12:57 PM
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MonkeyFist
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Default RE: Hacksaw and Soldering Iron

snowbl!nd Nice saw work. The technique is to only rough it out with the saw, use files and sand paper to get the final dimensions that you want. I work as a machinist and the old school way to do it would be to cover the surface with a thin layer of dykem(paint) and then scribe the lines of the piece you want in the paint. Rough cut it with the hacksaw and then finish it with files. Measure the piece often while working to make sure that you are keeping it to tolerances. One thing to remember is that if you are making a piece that will see high stress a radius in the corners will be stronger than a sharp corner.
Old 04-29-2007, 02:00 PM
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Default RE: Hacksaw and Soldering Iron


ORIGINAL: 2916jr

you cant solder aluminum but you can weld it but make sure it gets hot enough
don,t you need a tig welder for aluminum?
Old 04-29-2007, 02:21 PM
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2916jr
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Default RE: Hacksaw and Soldering Iron

Idk but I know you have to weld it lol
Old 04-29-2007, 03:47 PM
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Default RE: Hacksaw and Soldering Iron

How about an electric hacksaw?
Old 04-29-2007, 03:52 PM
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Default RE: Hacksaw and Soldering Iron

Electric Hacksaw????

A sawzall?
Old 04-29-2007, 03:56 PM
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Default RE: Hacksaw and Soldering Iron

lol, i dont know i saw them on ebay...
Old 04-29-2007, 07:55 PM
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Default RE: Hacksaw and Soldering Iron

Dremel tool will cut aluminum with the proper cutting wheel.

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