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Old 05-17-2011 | 01:07 PM
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Default wingtubes bending ...

I would like to stiffen up my wing tube. Its a large aluminum tube, and i already bent it slightly. (no, it was not flown too hard or fast .. ) . What would be a better idea ? stiffen it with another carbon wing tube inside of it ? or strengthen it with a wooden dowel ? Where can I find carbon wing tubes ?


thanks !

~V~
Old 05-17-2011 | 01:13 PM
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Default RE: wingtubes bending ...

Troy Built Models sells carbon and aluminum wing tubes.
Old 05-17-2011 | 01:17 PM
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Default RE: wingtubes bending ...

aluminum poles for pool equipment also works well. One 14' dipper pole yeilds a lot of tubes at a good price. Mostly they're 1.25" and are a good fit for the Gator Products phenolic outer tubes.
Old 05-17-2011 | 01:18 PM
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Default RE: wingtubes bending ...

Check here for aluminum tubing.
http://www.texastowers.com/aluminum_.htm

Bob
Old 05-17-2011 | 01:18 PM
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Default RE: wingtubes bending ...

Not sure if you can stiffen the aluminum tube but for sure you can replace it with a carbon tube found in Troy Built Models in this url: http://www.troybuiltmodels.com/categ...par-Tubes.html

These tubes are not only stronger but also a lot lighter than the aluminum

Tassos
Old 05-17-2011 | 02:06 PM
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Default RE: wingtubes bending ...

Another suggestion would be to put in a vertical piece of plywood, kind of like a spar. Measure the ID of your tube and cut a 1/8" piece of plywood to fit inside...full length or at least the center 1/2 or so. Glue it in with epoxy and just be sure it stays vertical when you mount the wings.

This is the arrangement on my A-10 wing tube and since the loads are all in the vertical axis, it makes the tube super strong...probably more so than just upping the thickness. Cheaper and quicker too.

Craig
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Old 05-17-2011 | 02:32 PM
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Default RE: wingtubes bending ...


ORIGINAL: CraigG

Another suggestion would be to put in a vertical piece of plywood, kind of like a spar. Measure the ID of your tube and cut a 1/8'' piece of plywood to fit inside...full length or at least the center 1/2 or so. Glue it in with epoxy and just be sure it stays vertical when you mount the wings.

This is the arrangement on my A-10 wing tube and since the loads are all in the vertical axis, it makes the tube super strong...probably more so than just upping the thickness. Cheaper and quicker too.

Craig

+1, easiest thing to do.
Old 05-17-2011 | 02:39 PM
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Default RE: wingtubes bending ...


ORIGINAL: CraigG

Another suggestion would be to put in a vertical piece of plywood, kind of like a spar. Measure the ID of your tube and cut a 1/8'' piece of plywood to fit inside...full length or at least the center 1/2 or so. Glue it in with epoxy and just be sure it stays vertical when you mount the wings.

This is the arrangement on my A-10 wing tube and since the loads are all in the vertical axis, it makes the tube super strong...probably more so than just upping the thickness. Cheaper and quicker too.

Craig
Craig you're a genius - great minds think alike! We built a UAV with a 14' wingspan and 160 lbs gross weight and the 2" 6061 wing tube wasn't quite enough for a full 4G fload factor, so we did the same thing - except we used 1/4" ply with carbon laminated on both sides. We also have a pin that goes into the spar to make sure it stays in an upright position...

Bob
Old 05-17-2011 | 02:58 PM
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Default RE: wingtubes bending ...

I have used Graphtech before with good results.
http://www.graphtechrcshop.com/categ...3?categoryId=7
Old 05-17-2011 | 03:07 PM
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Default RE: wingtubes bending ...


ORIGINAL: rhklenke

Craig you're a genius - great minds think alike! Bob
What can I say...........See you and Louie at FIF?

Craig
Old 05-17-2011 | 03:27 PM
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Default RE: wingtubes bending ...


ORIGINAL: ianober


ORIGINAL: CraigG

Another suggestion would be to put in a vertical piece of plywood, kind of like a spar. Measure the ID of your tube and cut a 1/8'' piece of plywood to fit inside...full length or at least the center 1/2 or so. Glue it in with epoxy and just be sure it stays vertical when you mount the wings.

This is the arrangement on my A-10 wing tube and since the loads are all in the vertical axis, it makes the tube super strong...probably more so than just upping the thickness. Cheaper and quicker too.

Craig

+1, easiest thing to do.
+2
Old 05-17-2011 | 03:47 PM
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Default RE: wingtubes bending ...


ORIGINAL: CraigG

Another suggestion would be to put in a vertical piece of plywood, kind of like a spar. Measure the ID of your tube and cut a 1/8'' piece of plywood to fit inside...full length or at least the center 1/2 or so. Glue it in with epoxy and just be sure it stays vertical when you mount the wings.

This is the arrangement on my A-10 wing tube and since the loads are all in the vertical axis, it makes the tube super strong...probably more so than just upping the thickness. Cheaper and quicker too.

Craig

Great idea Craig ! Looks like i have my solution thanks !



~V~
Old 05-17-2011 | 05:39 PM
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Default RE: wingtubes bending ...


ORIGINAL: CraigG

Another suggestion would be to put in a vertical piece of plywood, kind of like a spar. Measure the ID of your tube and cut a 1/8'' piece of plywood to fit inside...full length or at least the center 1/2 or so. Glue it in with epoxy and just be sure it stays vertical when you mount the wings.

This is the arrangement on my A-10 wing tube and since the loads are all in the vertical axis, it makes the tube super strong...probably more so than just upping the thickness. Cheaper and quicker too.

Craig
This is the best suggestion for sure. A shear web makes the tube spar incredibly strong.
Old 05-17-2011 | 05:46 PM
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Default RE: wingtubes bending ...

Another option: go to home depot or equivalent and get the closes diameter wood dowel (bigger than the ID of the tube). Put in oven for about 10 minutes to dry. It wll likely now slip inside the wing tube or require light sanding. Insert it and you are done. It will slowly absorb moisture and get a very tight fit with the wing tube.
Old 05-17-2011 | 07:06 PM
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Default RE: wingtubes bending ...


ORIGINAL: CraigG


ORIGINAL: rhklenke

Craig you're a genius - great minds think alike! Bob
What can I say...........See you and Louie at FIF?

Craig
Oh yea - looking forward to it!

Bob

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