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Old 01-17-2014, 08:04 AM
  #1251  
acerc
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Originally Posted by FlyerInOKC
Is there anyone here besides acerc who has dipped their toes into vacuum forming? I was curious what size tables other users were building.
Flyer, go to this site, http://warmplastic.com/, they have different sizes and show some examples of parts that can be made with the different sizes. They also have a good "How to" that can get you started. If you have a shop vac you can build a table for less than 40 buck's and I'm sure you have an oven.
Old 01-17-2014, 08:07 AM
  #1252  
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I only built my new table so big because of the size of this canopy. My last one was half this size but as you can see in the pic the canopy is not a small piece setting on the table.
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Old 01-17-2014, 11:41 AM
  #1253  
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I have built the lid per say, the frame that holds the plastic. Now all I need is some plastic.....
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Old 01-17-2014, 11:51 AM
  #1254  
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Can't wait to see this nice "box" in action
Old 01-17-2014, 12:20 PM
  #1255  
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Robert how well does this working for making a cowling?
Old 01-17-2014, 12:31 PM
  #1256  
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Works very well. That link I attached shows the process and such. It is a relatively easy thing to do.
Here is the link again, watch the video that is about half way down the page. http://warmplastic.com/
It really is that easy.

Last edited by acerc; 01-17-2014 at 12:35 PM.
Old 01-17-2014, 04:23 PM
  #1257  
Jim Branaum
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Originally Posted by acerc
Works very well. That link I attached shows the process and such. It is a relatively easy thing to do.
Here is the link again, watch the video that is about half way down the page. http://warmplastic.com/
It really is that easy.
Thanks. One of my friends is building a big bird and needed to do some vacuum forming. He and his building team tried already and it was not great. Sent him that link.
Old 01-19-2014, 03:30 PM
  #1258  
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Ohhhh fiddle poop. I had bought a 4lb carton of Plaster of Paris the other day for the canopy plug. I had a chance earlier to mix it up and pour it in. HA!!! It barely covered a third of the canopy, so I rinsed it out. In the morning I will go and get a 25lb bag of mix. I need it cast by tomorrow so as to get it sanded and ready for when the plastic gets here. I will post a pic starting with the canopy filled and then the progress. I really, really, wish the kit one came clear.
Old 01-19-2014, 03:53 PM
  #1259  
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Learn something new every day. Huh, fiddle poop. Thanks ace. No, but, seriously, that stinks. Did you end up putting foam in it too?
Old 01-19-2014, 04:16 PM
  #1260  
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I had some pieces of foam to use but there was not even enough to get to the foam. It really blew me away at just how large of an area this thing really is. When I get more I will show the pieces of foam and the amount of room this thing has inside.
Old 01-19-2014, 04:30 PM
  #1261  
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Dang, what are the dimensions of the cowl? You really can't tell from the pics.
Old 01-19-2014, 05:09 PM
  #1262  
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18Lx8Wx7T
Old 01-19-2014, 07:10 PM
  #1263  
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That's a lot of canopy.
Old 01-20-2014, 03:57 AM
  #1264  
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That's not a canopy, that's the dimensions for a hot tub Ace! LOL
Old 01-20-2014, 07:00 AM
  #1265  
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I hear ya. And what is really sad is the fact that I thought that little half gallon container of PoP was enough. As soon as I'm done with housework I will go and get the 25lb bag, and a bucket to mix it in.
Old 01-20-2014, 08:22 AM
  #1266  
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Use caution mixing up a large volume of POP. It does generate heat as it sets up. The more POP, the more heat.

What I have done on large molds, is to pour a layer, then quickly push in a bunch of volume fillers (not anything that will absorb moisture, like wood) then continue the pour. If more that one mix is required, I will put in a bunch of somethings that stick into the first pour, and project out into the area of the new pour, to "nail" the layers together.

Les
Old 01-20-2014, 10:39 AM
  #1267  
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Thanks Les but I am going to do my best to do this in one pour. In the First photo there is the master container, the sand, the PoP, mixing bucket, and the foam for filling space. The second is the canopy in position and waiting on me. I will get started mixing shortly.
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Old 01-20-2014, 11:46 AM
  #1268  
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Woo Hoo! Come tomorrow morning I should have a workable mold. It took two pours at 1 gallon, and did it in less than 20 minutes. Yea! I broke a sweat!!
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Old 01-20-2014, 03:13 PM
  #1269  
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Unbelievable! That's all I can say, unbelievable. The PoP got a little warm around hour two and stayed that way for about an hour, then it started cooling down. After checking it at 3-1/2 hours it was totally cool, so, I pulled it. This is unreal, I never thought it would be so simple. Much less produce such a fine finish, not a single flaw. At least until I start sanding on it anyway. I know I will be reproducing many things, now that I know this. I took four pics all the way around in the hopes you guys can see what I see.
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Old 01-20-2014, 03:30 PM
  #1270  
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No kiddin ace, that's awesome. That's one of those things I've never done, thinking it was a lot harder than it it. Now that I see that, I will be try it. I'm anxious to see how the vacuforming gos. That's something I really am interested in. Nice work bro.
Old 01-20-2014, 04:09 PM
  #1271  
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Thank you Steve, but it was the fellow RCU brothers that taught me how to do it. And it seriously surprised me as to how easy it was as well.
Old 01-20-2014, 04:32 PM
  #1272  
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Yes, that's how it works. They teach you, you teach me, so on and so on.good stuff.
Old 01-20-2014, 09:48 PM
  #1273  
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Congrats on a first for you! Awesome! Like Steve said, you are teaching us now.
Old 01-20-2014, 10:12 PM
  #1274  
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WOW! looks perfect

Robert, did you coat the inside of the canopy with something or did you just poor the plaster in as is ?

Thanks,V.
Old 01-21-2014, 04:07 AM
  #1275  
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Perfect pour Robert! Blemish free...


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