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Old 04-14-2004 | 01:40 AM
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Default Must Haves For Kit Building?

I know this thread could go in Kit building but Beginer is where I spend most time , I'm starting my first kit today "Sig Something Extra" any tips on what I just have to have to get started ? dont be afraid to state the obvious thanks,Mike
Old 04-14-2004 | 03:49 AM
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Default RE: Must Haves For Kit Building?

a fairly flat and straight building table. A soft board that you can stick pins into is very helpfull.
Old 04-14-2004 | 06:29 AM
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Default RE: Must Haves For Kit Building?

CA
gloves
white spirit (to get the CA off your fingers)
Patience [:@]
and someone to hover the place!
Old 04-14-2004 | 07:05 AM
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Default RE: Must Haves For Kit Building?

Since this is your first kit, I would recommend that you use an aliphatic resin glue such as Titebond rather than CA. It will give you some working time to realign any part that might get installed incorrectly or bumped during assembly. It will also negate the need for gloves and CA debonder.
Old 04-14-2004 | 07:14 AM
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Default RE: Must Haves For Kit Building?

I just built that same kit. It was a lot easier than I thought it was. The only thing I bought that I didn't already have was a slab of pink foam insulation and a damaged door at home depot. I don't really think you will need much more than the common tools required to assemble an arf. I had a bunch of t pins already and ca. A fine toothed saw would probably come in handy and a t bar sander with a few rolls of sandpaper of varying grits. It is easy and can be built in a week. Covering was the hardest part for me. Getting glued on plans off my fuselage was a bit tricky too because I forgot to put wax paper down a couple of times.
Old 04-14-2004 | 07:26 AM
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Default RE: Must Haves For Kit Building?

Fan, Various grits sand-paper, 1/2" MDF (about 2'x4'), 3M spray contact glue (3M 77 I think, or equivalent).

The biggest fallacy in all wood-working is that you can hold sandpaper, and get good results. This is wrong. Kit building is 25% building, 50% sanding (and "finnishing"), and 25% covering (detailing). Since so much time is spent with sand-paper, get the right setup.

A Fan to keep the balsa dust out your throat (it really clogs me up, more than other woods) - also use the fan continuously when using CA glue. I use a shop-vac as well to keep the dust to a minimum.

Then, get rolls of avout 4"wide sand-paper in various grits. Cur the 1/2" MDF into sanding blocks of various sizes (at least 2 of each size) - 2feetx4inches 1footx4inches, and other "convenient" sizes for smaller jobs. Using the spray adhesive, glue different grits of sand-paper to each side of the blocks. Use a marker to mark the paper grit if you can't easily tell.

I use 80 grit (very quick, shaping things), 120, 150, and 220. I then use 320, and other grits later in the finnishing stages. Setting up each block properly means that flat, convenient sanding tools are always available, and you can alwyas get good joints and surfaces. I can typically set up the blocks for a kit, and not have to replace the sand-paper for the entire kit. Each kit gets new paper. A heat-gun is normally enough to loosen the adhesive on the sandpaper, so you can re-use the sanding blocks.

Hummm... yes, sanding is a big part of kit building. Be prepared. If you are set up right, then sanding is fun. If not, then sanding is a PITA, and your finnish quality is not as good.

Finally, if you can get it, find a "closed-cell" foam pad. These are typically fairly stiff rubbery foam sections, somethimes used as flooring, etc (kneeling pads are a good example). Sand-paper on one of those produces a flexible, yet even surface for doing "contour" sanding. Every sanding job is done better when using the right sanding block. NEVER use sandpaper directly with your hand.

gus
Old 04-14-2004 | 08:56 AM
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Default RE: Must Haves For Kit Building?

Don't forget a long and straight metal straight edge for cutting the covering and plenty of #11 exacto blades, and a good amount of razor blades. Tack cloth for removing the dust particles before covering each piece is also good to have. I am in the process of covering mine now. I am delayed while waiting another roll of covering. I goofed up and cut too much out of it so what is left won't cover what I need it to.

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