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Old 11-01-2009 | 05:25 PM
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Default Beveling Basics help

I am at the point where I need to bevel my elevators before hinging. The plans called for doing the "1/8" inch measurement then using a straight plane (which I have) to bevel at a 45 degree angle to the 1/8 line. I tried this on a spare block of balsa and was surprised how difficult this is to do. Since I've put a lot of time in building the elevators, I wish not to have to start over for what looks to be something simple (but isn't).

I'm sure this is in the forums, but why not just cheat and get a piece of correct sized tri-stock and glue it on? This would give you a perfect bevel, no hassles. Sounds too easy so maybe I am missing something. Is this method acceptable?
Old 11-01-2009 | 05:29 PM
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Default RE: Beveling Basics help


ORIGINAL: jigeye

I am at the point where I need to bevel my elevators before hinging. The plans called for doing the ''1/8'' inch measurement then using a straight plane (which I have) to bevel at a 45 degree angle to the 1/8 line. I tried this on a spare block of balsa and was surprised how difficult this is to do. Since I've put a lot of time in building the elevators, I wish not to have to start over for what looks to be something simple (but isn't).

I'm sure this is in the forums, but why not just cheat and get a piece of correct sized tri-stock and glue it on? This would give you a perfect bevel, no hassles. Sounds too easy so maybe I am missing something. Is this method acceptable?

Yes! Pick up some 1/4" tri-stock. It works fine.

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Old 11-01-2009 | 05:39 PM
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Default RE: Beveling Basics help

I picked up several pieces of 90 degree angled aluminum stock from my local Home Depot. Pic 1 shows one with 80 grit paper glued to one edge using 3M77 spray adhesive. Pic 2 is with it on edge exposing the sand paper. I can use this as a 90 degree sanding fence or flip it over to sand an angled surface. This one does NOThave equal length sides so it won't make a 45 degree angle. Use one with equal length sides and the resulting angle will be 45 degrees.


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Old 11-01-2009 | 06:02 PM
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Default RE: Beveling Basics help

I do this by marking the centre line of elevator edge then marking the top and bottom to give the desired angle.

Using a razor plane [ if you do not have one go out and BUY ONE NOW ] with the cut set very thin it is an easy job to plane to the lines and do a neat job. The key is getting a good job is getting the plane set to just remove a very thin cut and eyeballing the job as you go.
Old 11-01-2009 | 08:02 PM
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Default RE: Beveling Basics help

It takes me a few swipes per side with 120 grit on a long board to get the job done and onto the next step.
Old 11-01-2009 | 09:07 PM
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Default RE: Beveling Basics help

I use a similar method. Mark the center of the surface LE then where I want to angle to on the top and bottom. For larger surfaces I may use a plane or hobby knife to remove some material then follow up with a sanding bar and 80 grit. On thinner surfaces I just use the sanding bar. Coarse sandpaper cuts through balsa like butter. Sometimes as I get it close I will switch to a finer grit.
Old 11-01-2009 | 09:37 PM
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Default RE: Beveling Basics help

Long ago I made several sanding jigs to suit various angles, 45 degrees being one of them. I used 1/8 ply about 3-4" long, glued together to provide desired angle with a pc of ply that angle attached to back to maintain the shape which also forms a handle when in use. Have come in handy many times over the years.
Old 11-01-2009 | 10:06 PM
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Default RE: Beveling Basics help

First thing I do is use a center tool on the LE then cut my slots or holes for the hinges, then I mark the top and bottom with a line where I want the angle and use an electric palm sander to get my bevel. I have done a lot of them so the sander is just how I do them, I also use a palm plane once in a while then sand. I have used angle stock on more then one build too. How ever you want to do them is the correct way.
Old 11-01-2009 | 11:27 PM
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Default RE: Beveling Basics help

Excellent point GB -  "cuttin' the slots" B4 ya bevel the piece. Thinkin' that that suggestion comes for some personal experience .
Old 11-02-2009 | 12:17 PM
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Default RE: Beveling Basics help


ORIGINAL: SeamusG

Excellent point GB - ''cuttin' the slots'' B4 ya bevel the piece. Thinkin' that that suggestion comes for some personal experience .
Yep, may take me a while bit I do finally learn something over the years. When I build a plane I have it all assembled while it is in the bones, all the linkage is made up, the gear is all installed, I don't hard mount anything right away, I use the gear to get the CG then hard mount it. The control surfaces are all mounted and working. Then I take it apart and do all the finish work and cover. Some of the servos and gear stay in the plane if they aren't in the way. After covering assembling the plane again is easy.
Old 11-02-2009 | 12:28 PM
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Default RE: Beveling Basics help

GB - me too. Easier to correct any major CG or assembly issue B4 covering. I also do a lateral balance and epoxy necessary wing weights b4 covering too 'cause weight of covering doesn't affect lateral balance.
Old 11-02-2009 | 04:20 PM
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Default RE: Beveling Basics help

I have a sanding block made from a piece of 1x6 about 1 ft long. One edge is beveled 45 deg and the other edge is beveled 30 deg. I put a strip of 100 grit sticky-backed sandpaper on each edge.

It is similar to the last two pix on this page.

http://www.airfieldmodels.com/inform...ing_blocks.htm


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