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Q: Head Gasket Modification

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Old 10-01-2004 | 02:26 PM
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From: Ann Arbor, MI
Default Q: Head Gasket Modification

Help! [sm=drowning.gif]
I bought an OS 25FX head gasket for an old OS 25FSR engine; I bought a TT 15GP head gasket for an old Magnum 15GP engine. The original parts are not available anymore. In the two cases the outer diameter is ~1/32" too large. Any idea of how to *easily* remove material to reduce OD without sucrificing sealing?

Thanks!
Old 10-01-2004 | 05:23 PM
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From: Mary Esther, Florida, FL
Default RE: Q: Head Gasket Modification

Easiest is careful working with a pair of scissors.

Bill.
Old 10-03-2004 | 02:14 PM
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Default RE: Q: Head Gasket Modification

Bill,
Is there any chance that cutting with Scissors will change the surface / thickness at the outer edges of the gasket and as a result sealing will deteriorate? Or will securing the 6 head screws flatten it enough?
Thanks
Old 10-03-2004 | 02:27 PM
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Default RE: Q: Head Gasket Modification

There will be distortion at the edge, the sharper the scissors the less of course. Regardless, unless you crease the new gasket it will conform when the head is pulled down on it. Any spot bent up will have a point or line contact when you start pulling the head down, this will concentrate the pressure there, and flatten the gasket as though you were ironing a starched shirt.

Bill.
Old 10-03-2004 | 10:37 PM
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From: Kortessem, BELGIUM
Default RE: Q: Head Gasket Modification

ORIGINAL: Gold

Bill,
Is there any chance that cutting with Scissors will change the surface / thickness at the outer edges of the gasket and as a result sealing will deteriorate? Or will securing the 6 head screws flatten it enough?
Thanks
When you compare the clamping force developped by those four or six head bolts to that whimpy aluminum gasket... you have your answer...

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