Go Back  RCU Forums > RC Airplanes > RC Jets
Reload this Page >

Kevlar

Community
Search
Notices
RC Jets Discuss RC jets in this forum plus rc turbines and ducted fan power systems

Kevlar

Thread Tools
 
Search this Thread
 
Old 05-26-2008, 11:27 PM
  #1  
Miguel Santana
Thread Starter
My Feedback: (6)
 
Miguel Santana's Avatar
 
Join Date: May 2002
Location: Santo Domingo, DOMINICAN REPUBLIC
Posts: 1,139
Received 1 Like on 1 Post
Default Kevlar

I need to make by myself the fuel tanks for a project I'm working...and wonder where can I order kevlar and the adequate epoxy for that?
Thanks,
MS
Old 05-26-2008, 11:43 PM
  #2  
flyexperimental
Senior Member
 
Join Date: Apr 2006
Location: Chatham, IL
Posts: 350
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Kevlar

In the states.Wicks aircraft supply.They have the kevlar and the west epoxy system. I have used it to build floats for full size aircraft and to patch holes that Skymaster put in the wrong place on my 1/6 f 16 fuel tanks worked well for me.
Joe
Old 05-27-2008, 12:08 AM
  #3  
acw
My Feedback: (1)
 
Join Date: Jan 2007
Location: Spokane WA
Posts: 671
Received 23 Likes on 16 Posts
Default RE: Kevlar

In the states, there is also http://www.acp-composites.com/ Don't forget to get the special tool to cut it. Normal scissors won't work.

http://www.acp-composites.com/acp-sbwf.htm

http://www.acp-composites.com/acp-ta.htm


Arnaud
Old 05-27-2008, 08:43 AM
  #4  
Miguel Santana
Thread Starter
My Feedback: (6)
 
Miguel Santana's Avatar
 
Join Date: May 2002
Location: Santo Domingo, DOMINICAN REPUBLIC
Posts: 1,139
Received 1 Like on 1 Post
Default RE: Kevlar

Thanks for the data.
Learned something new today about the tool for the cutting...
Regards,
MS

PS. How many Ounces x Square Yard fabric should I choose?
Old 05-27-2008, 08:56 AM
  #5  
camarocab
My Feedback: (8)
 
Join Date: Jul 2005
Location: Jutigny, FRANCE
Posts: 38
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Kevlar

You need about the same weight of resin and fabric.
Old 05-27-2008, 11:19 AM
  #6  
turbone
My Feedback: (3)
 
Join Date: Mar 2008
Location: Long beach, CA
Posts: 67
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Kevlar

which tool are you guys using the ceramic scissors? you can use regular scissors just have to grind the edje 90deg to the cutting surface.
Old 05-27-2008, 11:55 AM
  #7  
Jack28
My Feedback: (19)
 
Join Date: Nov 2002
Location: Levittown, PA
Posts: 345
Likes: 0
Received 1 Like on 1 Post
Default RE: Kevlar

Get a crow foot weave Kevlar, The plain weave can be hard to get around tight radius corners, Regular good quality scissors work fine for cutting Kevlar, in fact a cheap pair will work , you just need to run the blades on a grinder 90 degrees to the blade to give the blade some tooth so the kevlar won't slip out while cutting, do a search on google for Cutting Kevlar fabrics.
Old 05-27-2008, 12:35 PM
  #8  
S_Ellzey
Senior Member
 
S_Ellzey's Avatar
 
Join Date: Aug 2002
Location: Waco, Texas
Posts: 524
Likes: 0
Received 15 Likes on 8 Posts
Default RE: Kevlar

Kevin Whitlow had a great suggestion on cutting Kevlar; go to the store and buy several pairs of really cheap scissors. They will not last very long, but a couple pairs might get you through a set of tanks.

I just did a set of tanks using 3.3 oz Kevlar. I used 3 layers, which was just barely enough, 4 or 5 layers would have been better (but I ran out of fabric).
Old 05-27-2008, 01:06 PM
  #9  
Miguel Santana
Thread Starter
My Feedback: (6)
 
Miguel Santana's Avatar
 
Join Date: May 2002
Location: Santo Domingo, DOMINICAN REPUBLIC
Posts: 1,139
Received 1 Like on 1 Post
Default RE: Kevlar

Ok...I guess I´ll buy a few cheap scissors.
Did you applied all layer at onces?...or each layer was a new epoxy mix?
How about using several layer of 1.7 oz intead of a few of 3.3?
Does this material remain well at the mold corners? ...I´m planning use the positive mold technique...
Tks,
MS
Old 05-27-2008, 01:23 PM
  #10  
Kevin_W
My Feedback: (1)
 
Join Date: Mar 2002
Location: Carrollton, TX
Posts: 1,264
Likes: 0
Received 7 Likes on 5 Posts
Default RE: Kevlar


ORIGINAL: S_Ellzey

Kevin Whitlow had a great suggestion on cutting Kevlar; go to the store and buy several pairs of really cheap scissors. They will not last very long, but a couple pairs might get you through a set of tanks.

I just did a set of tanks using 3.3 oz Kevlar. I used 3 layers, which was just barely enough, 4 or 5 layers would have been better (but I ran out of fabric).
Cheap grocery store scissors will work on 3.2oz Kevlar, but they have a lot of trouble with the 5.6oz stuff.
Ceramic coated scissors work best for the heavier stuff. Just be sure that you don't use your expensive ceramic scissors to cut anything except Kevlar, as soon as you do they will be useless. (guess how I found this out?)

Here is the thread I did on making tanks several years ago:
http://www.rcuniverse.com/forum/m_13.../tm.htm#132449

Steven, you might recognize the molds.
Old 05-27-2008, 01:24 PM
  #11  
Gordon Mc
Senior Member
My Feedback: (11)
 
Join Date: Jan 2002
Location: , CA
Posts: 7,964
Likes: 0
Received 1 Like on 1 Post
Default RE: Kevlar

Miguel - for holding material onto the tank ... I was going to spend the money on a vacuum system, but the guys at ACP told me to just use indutrial grade "Cling Film" and stretch that around the tank while waiting for the resin to set.

See http://www.rcuniverse.com/forum/fb.asp?m=3538375
Old 05-27-2008, 02:08 PM
  #12  
Miguel Santana
Thread Starter
My Feedback: (6)
 
Miguel Santana's Avatar
 
Join Date: May 2002
Location: Santo Domingo, DOMINICAN REPUBLIC
Posts: 1,139
Received 1 Like on 1 Post
Default RE: Kevlar

Wao...I was thinking on that Gordon.
My intention is to make the molds with foam...and wrap them with the same plastic film use for storage food. Then apply the layers of kevlar with epoxy, to finally use the steaching film to hold everything in place and tigh...
What do you think?



Old 05-27-2008, 02:24 PM
  #13  
Gordon Mc
Senior Member
My Feedback: (11)
 
Join Date: Jan 2002
Location: , CA
Posts: 7,964
Likes: 0
Received 1 Like on 1 Post
Default RE: Kevlar

If you use cling film on the inside, you may find that that sticks to the epoxy. I'd try a test piece first, and experiment with spray-on way on top of the inner film. For the outer film, apply peel-ply first.
Old 05-27-2008, 02:25 PM
  #14  
Miguel Santana
Thread Starter
My Feedback: (6)
 
Miguel Santana's Avatar
 
Join Date: May 2002
Location: Santo Domingo, DOMINICAN REPUBLIC
Posts: 1,139
Received 1 Like on 1 Post
Default RE: Kevlar

Kevin,
I saw your thread...nice work.
Can you give more details about the mixture of cabosil and resin for the corners...?
MS
Old 05-27-2008, 02:28 PM
  #15  
Kevin_W
My Feedback: (1)
 
Join Date: Mar 2002
Location: Carrollton, TX
Posts: 1,264
Likes: 0
Received 7 Likes on 5 Posts
Default RE: Kevlar

Miguel,
The stretchy film as a mold covering will probably work fine as long as your tanks don't have any concave surfaces. If there are concave surfaces you will have more luck covering the molds with a low temp iron on covering like Econokote. That is what I used to make the molds in the thread I posted below.

The nice thing about the Econokote covered molds is that they can be reusable. Those particular molds have now made three sets of tanks and are still in good condition.

The stretchy film for holding layers in place is a good idea too.
Old 05-27-2008, 02:36 PM
  #16  
Miguel Santana
Thread Starter
My Feedback: (6)
 
Miguel Santana's Avatar
 
Join Date: May 2002
Location: Santo Domingo, DOMINICAN REPUBLIC
Posts: 1,139
Received 1 Like on 1 Post
Default RE: Kevlar

You are right...
Can you tell me more about the carbosil?

Old 05-27-2008, 02:40 PM
  #17  
Kevin_W
My Feedback: (1)
 
Join Date: Mar 2002
Location: Carrollton, TX
Posts: 1,264
Likes: 0
Received 7 Likes on 5 Posts
Default RE: Kevlar


ORIGINAL: Miguel Santana

Kevin,
I saw your thread...nice work.
Can you give more details about the mixture of cabosil and resin for the corners...?
MS
Hmmm,
I usually just guess at how much cabosil I will need for the job, pour it into a mixing cup, then add mixed resin until it is about the consistency of paste (the stuff pre-school kids use for art projects). I think the mixing cups I use are 3 ounces, and I usually fill them about 1/3 to 1/2 with cabosil then add resin.

You only want to use enough to make a small fillet in the inside corners where the cloth will not make contact with the mold. If you use too much it will only add weight/thickness, and weaken the part. If you use too little you will likely get air pockets.
Should be just enough to form a little "ramp" for the cloth to follow up the corner.
Old 05-27-2008, 03:34 PM
  #18  
Miguel Santana
Thread Starter
My Feedback: (6)
 
Miguel Santana's Avatar
 
Join Date: May 2002
Location: Santo Domingo, DOMINICAN REPUBLIC
Posts: 1,139
Received 1 Like on 1 Post
Default RE: Kevlar

Excellent....I think I have the general ideal to go for it.
I´ll keep you posted...
Rgds,
MS
Old 05-29-2008, 06:38 PM
  #19  
medjets
My Feedback: (5)
 
Join Date: Nov 2002
Location: Orlando-FL
Posts: 123
Received 0 Likes on 0 Posts
Default RE: Kevlar

Miguel,

I buy kevlar cloth from this selles on Ebay.
http://cgi.ebay.com/1-7-OZ-KEVLAR-FA...QQcmdZViewItem

I make the kevlar tanks for my Vigilante.

I use balsa plugs and poliuterane primer to finish. Aply the orange gel mold and fiberglass with resin to get molds. The pics show better my process.

When ready I post pics here.





Regards,
Fabio
Attached Thumbnails Click image for larger version

Name:	Tq48553.jpg
Views:	12
Size:	51.6 KB
ID:	959780   Click image for larger version

Name:	Id97360.jpg
Views:	11
Size:	69.2 KB
ID:	959781   Click image for larger version

Name:	Ot47272.jpg
Views:	13
Size:	51.2 KB
ID:	959782   Click image for larger version

Name:	Rk23329.jpg
Views:	13
Size:	53.6 KB
ID:	959783   Click image for larger version

Name:	Fq89462.jpg
Views:	14
Size:	44.1 KB
ID:	959784   Click image for larger version

Name:	Aq98147.jpg
Views:	12
Size:	44.2 KB
ID:	959785   Click image for larger version

Name:	Ya58095.jpg
Views:	13
Size:	53.5 KB
ID:	959786   Click image for larger version

Name:	Ca92765.jpg
Views:	11
Size:	46.4 KB
ID:	959787  

Click image for larger version

Name:	Fe63914.jpg
Views:	13
Size:	46.1 KB
ID:	959788   Click image for larger version

Name:	Ly13771.jpg
Views:	16
Size:	67.4 KB
ID:	959789   Click image for larger version

Name:	Ou86177.jpg
Views:	12
Size:	68.8 KB
ID:	959790   Click image for larger version

Name:	Lw89459.jpg
Views:	12
Size:	77.4 KB
ID:	959791  
Old 05-30-2008, 08:30 AM
  #20  
Miguel Santana
Thread Starter
My Feedback: (6)
 
Miguel Santana's Avatar
 
Join Date: May 2002
Location: Santo Domingo, DOMINICAN REPUBLIC
Posts: 1,139
Received 1 Like on 1 Post
Default RE: Kevlar

Nice work Fabio and thanks for the contact info for the kevlar.
Best Regards,
MS
Old 05-30-2008, 05:02 PM
  #21  
turbone
My Feedback: (3)
 
Join Date: Mar 2008
Location: Long beach, CA
Posts: 67
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Kevlar

Kevin how about hybrid carbon/kevlar weave, you say not to cut anything else with the ceramic scissors what would you use to cut through two diffrent kinds of fabric?
Old 05-17-2009, 11:15 AM
  #22  
medjets
My Feedback: (5)
 
Join Date: Nov 2002
Location: Orlando-FL
Posts: 123
Received 0 Likes on 0 Posts
Default RE: Kevlar



Miguel,



I finished my tanks months ago but only now i can post the pics.



[img]C:\Users\Fábio\Desktop\Jets\Vigilante\Anuncio\dcs0 1232[/img][img]C:\Users\Fábio\Desktop\Jets\Vigilante\Anuncio\tank[/img][img]C:\Users\Fábio\Desktop\Jets\Vigilante\Anuncio\3[/img][img]C:\Users\Fábio\Desktop\Jets\Vigilante\Anuncio\5[/img]

Old 05-17-2009, 11:30 AM
  #23  
medjets
My Feedback: (5)
 
Join Date: Nov 2002
Location: Orlando-FL
Posts: 123
Received 0 Likes on 0 Posts
Default RE: Kevlar



the pics...





flight video:



http://www.youtube.com/watch?v=Asx3ybz_sOs



Old 05-17-2009, 11:35 AM
  #24  
medjets
My Feedback: (5)
 
Join Date: Nov 2002
Location: Orlando-FL
Posts: 123
Received 0 Likes on 0 Posts
Default RE: Kevlar


ORIGINAL: Miguel Santana

Nice work Fabio and thanks for the contact info for the kevlar.Best Regards,MS
Attached Thumbnails Click image for larger version

Name:	Ax72756.jpg
Views:	11
Size:	102.6 KB
ID:	1200250   Click image for larger version

Name:	Je99129.jpg
Views:	14
Size:	56.6 KB
ID:	1200251   Click image for larger version

Name:	Bg93645.jpg
Views:	22
Size:	65.8 KB
ID:	1200252   Click image for larger version

Name:	Dw65890.jpg
Views:	16
Size:	140.4 KB
ID:	1200253  

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off



Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service -

Copyright © 2024 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.