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Aurora 60 Plans?

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Old 10-28-2007 | 08:19 PM
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Default RE: Aurora 60 Plans?

Dave,

I would love to see some...

Click of the Reply icon in the upper right hand corner of someone or your last post. When prompted with the area to type your text, look to the lower left hand corner for "Click here to upload images and files!". Follow the instructions to load up from your PC. After you upload the files, type your text and select OK at the bottom of Reply to Message screen.

You may have to load one or two at a time because of speed and file size. You can always edit your post by adding more files the same way, just select Edit and not Reply, then follow the instructions.

Greg
Old 10-31-2007 | 03:23 AM
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Default RE: Aurora 60 Plans?

Join the stab with epoxy and cloth. Test fit to fuse and continue to sand.
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Old 10-31-2007 | 12:46 PM
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Default RE: Aurora 60 Plans?

Looking Good!!

Have Fun...

Chuck
Old 11-02-2007 | 02:02 AM
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Default RE: Aurora 60 Plans?

Working on the left wing, CA glue a 1/4" x 1/4" stick down even with the back of the Wing Left Leading sheet. Hold in hand with fingers and place a rib starting with Rib 1 and CA glue each, one at a time while lining up with the guide marks on the sheet and glue only the back that touches the 1/4" stick.
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Old 11-02-2007 | 02:08 AM
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Default RE: Aurora 60 Plans?

Weight down the wing and CA glue a 1/8" x 1/4" stick down the trailing edge of the ribs. Use something for a right angle to position each rib as you glue.
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Old 11-02-2007 | 02:15 AM
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Default RE: Aurora 60 Plans?

CA glue the wheel block in place fitted to the bottom of the ribs. Titebond glue W4C in position. Then CA glue a 1/4"x1" stick to the trailing edge. Make sure it is flat to the top tip of each rib.
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Old 11-02-2007 | 02:22 AM
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Default RE: Aurora 60 Plans?

Glue a 1/4"x1/4" stick down the back of the top Wing Left Leading sheet. Start on one end and work the stick into the ribs. Work in a little in each until you get it into position. Only glue the back end where the stick touches the rib.
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Old 11-02-2007 | 02:28 AM
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Default RE: Aurora 60 Plans?

Pick the wing up and finger clamp each leading edge sheeting to the rib, one at a time, while adding CA glue. Weight the wing down...

Sand the leading edge ribs flat with the sheeting. Titebond glue the 1" triangle stick to the leading edge.
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Old 11-02-2007 | 12:44 PM
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Default RE: Aurora 60 Plans?

well lets see if works, it's fiberglass body and tri cycle landing gear a three bladed prop on a OS
91 2 stroke and a tune pipe. it flys like its on rails and it dose'nt need any commands from ride side up or upside down.......and the wings are sheeted foam
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Old 11-06-2007 | 04:48 AM
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Default RE: Aurora 60 Plans?

That's a good looking plane HannaDav! Hope to see some builders turn this kit into a work of art!

Old 11-06-2007 | 03:45 PM
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Default RE: Aurora 60 Plans?

The Pan is made of 1/64" ply. Assemble the Pan by attaching P2, P3, P4, and P6 with CA glue.
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Old 11-06-2007 | 03:52 PM
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Default RE: Aurora 60 Plans?

Attach the Pan frame to the fuse to establish the shape. Put some wax paper down to prevent attaching to the fuse. CA glue a 1/4" sq stick between P4 and P5 to set the angle of P5. CA glue P7 and P8 even to the Pan and P4. There is an angle side to P7 and P8 that should fit against P4.
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Old 11-06-2007 | 04:08 PM
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Default RE: Aurora 60 Plans?

CA glue in some 1" triangle stick. Use P1 to get the center location. Use a clamp to get the angle and only glue where the sticks cross and where they touch P2.

P1 is a departure from the original nose opening look because of ease and engine selection. However, if you want to build-up the more triangler look nose, move the triangle sticks back as for as the engine will allow and fit P1 at this location. Add balsa to shape the nose for the ply wrap.
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Old 11-06-2007 | 04:16 PM
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Default RE: Aurora 60 Plans?

CA tack glue P1 to the 1" triangle front. Note where P1 centers the triangle stick. Use wax paper if you think you will glue it to the fuse (don't). You can take the Pan off the fuse. Cut a 1/4"x1" stick to fit between P1, P2, P and triangle stick.
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Old 11-06-2007 | 04:31 PM
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Default RE: Aurora 60 Plans?

Begin sanding the nose shape. Sand off the tips where you glued P7 and P8. Glue in the nose retrack windows. The picture is shown to let you know where this is going and the shaping required to wrap the ply.
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Old 11-06-2007 | 04:35 PM
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Default RE: Aurora 60 Plans?

Center the ply at P4 and P5, clamp and CA glue. Take the clamps off and lay on a flat surface to glue the 1/4" stick.
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Old 11-06-2007 | 04:54 PM
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Default RE: Aurora 60 Plans?

On the flat surface, start at the rear P5 and clamp one side section then CA glue. Don't glue to the tip, stop where you see the last clamp at the nose. Do the same thing on the other side. Insert the retrack windows with a little Titebond glue against P6. Fold the ply (no glue) over the nose and tape. Apply Titebond glue from the opposite side to P6, ply, and windows where they touch.
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Old 11-10-2007 | 07:11 PM
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Default RE: Aurora 60 Plans?

With a knife, shape the Nose Gear window down to the edge of P2. This will help to bend the thin ply toward the nose.Fold the thin ply to fit and mark intersections. Use a straight edge and draw a line on each sheet. Cut to shape.
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Old 11-10-2007 | 07:34 PM
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Default RE: Aurora 60 Plans?

Test fit then on a flat wax covered surface, roll each side on the formers and CA glue. Add some Titebond glue over the nose joint.
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Old 11-10-2007 | 07:53 PM
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Default RE: Aurora 60 Plans?

I may put a Saito 82 up front, or any other engine would be matched at this time. Use some 1/16" sheet to size the header placement. Position the engine and mark it's location. Glue the balsa sheet frame to the ply for support. Add a stick of 1/4" down each side for support.
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Old 11-10-2007 | 08:27 PM
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Default RE: Aurora 60 Plans?

Use the supplied dowels with clamps. CA glue between the ply and the nose formers. Clamp the dowels between the groves to shape the nose.
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Old 11-10-2007 | 08:38 PM
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Default RE: Aurora 60 Plans?

Add a 1/4" stick across the nose and sand to shape the nose tip and bottom around the Nose Gear windows only.
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Old 11-10-2007 | 08:49 PM
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Default RE: Aurora 60 Plans?

The Pan template can be made to fit any engine and the prior steps were lose and undecided. To be more specific, the next few pictures will detail the actual use of the Saito 82 engine.
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Old 11-10-2007 | 09:09 PM
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Default RE: Aurora 60 Plans?

Prepare to join the wing, test fit wing and fuse, and attach wing pan fuse mount.
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Old 11-24-2007 | 01:07 PM
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Default RE: Aurora 60 Plans?

Well this brings to a close the CAM Aurora kit build because of my time constraints. I may equip the plane in the spring and complete the build. I have made a kit available at HTTP://CHARLOTTEAIRCRAFTMODELING.COM .

The plane's dimensions came from David's drawing in this forum and he did a great job on them. I added my build style to the design to make the build easy. Looks like you could build the plane in a few weekends with the balsa and ply templates provided.
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