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Old 12-16-2017, 09:03 PM
  #226  
speedracerntrixie
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I will give that a try if this doesn't work. My goal with the wheel pants and fuselage is to spray in some white Klass Kote, lay up the parts and when they leave the mold can be used as is. Or in the case of the fuselage, have a couple trim colors applied and then used.
Old 12-17-2017, 07:51 PM
  #227  
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The parting flanges got cleaned up and a sealer of epoxy applied today. This coming week will be spent fine tuning the flange surface. Looks like mold production will happen the week between Christmas and New Years.
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Old 12-22-2017, 03:18 PM
  #228  
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Let the mold making commence! Got the plug into the parting plane for the last time, got everything in a couple coats of wax and then PVA. Now the fun really starts.
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Old 12-22-2017, 08:07 PM
  #229  
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Well, it sure hasn't gotten any more attractive in the past few weeks has it? Still U***. I am trying my best to be politically correct. As I look at the plug in the parting flange I see a lot of compound curves and a lot of square corners. After the surface coats, carbon tow and filled resin corners are down, I would consider laying the first layers of fabric and bagging it. I realize it is extra work, but I would want to ensure no air pockets and complete surface contact with the initial fabric layers especially if you could get 5 or 6 layers on in the first lamination. If you end up with some small air pockets after that it is not that big of a deal since they would end up deeper in the finished laminate. You may be able to get a perfect mold with just wet layup, but I don't think I would want to try.

Scott
Old 12-22-2017, 10:16 PM
  #230  
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Will you have a Glow version?
Old 12-23-2017, 06:39 AM
  #231  
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Originally Posted by Pylonracr
Well, it sure hasn't gotten any more attractive in the past few weeks has it?

Scott
I don't know.... It's kind of starting to grow on me. Kind of like the nerdy girl in high school. The more you look the better she looks. Or maybe it was the beer goggles. LOL
Seriously, the Divergent is starting to grow on me. I've done some snooping on the interweb and have seen a couple three similar designs.

Ken
Old 12-23-2017, 07:56 AM
  #232  
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Originally Posted by airraptor
Will you have a Glow version?
No. not unless the current trend changes. We get 20 guys at a contest and 2 guys are flying glow. ( not counting sportsman class).
Old 12-23-2017, 07:59 AM
  #233  
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Originally Posted by Pylonracr
Well, it sure hasn't gotten any more attractive in the past few weeks has it? Still U***. I am trying my best to be politically correct. As I look at the plug in the parting flange I see a lot of compound curves and a lot of square corners. After the surface coats, carbon tow and filled resin corners are down, I would consider laying the first layers of fabric and bagging it. I realize it is extra work, but I would want to ensure no air pockets and complete surface contact with the initial fabric layers especially if you could get 5 or 6 layers on in the first lamination. If you end up with some small air pockets after that it is not that big of a deal since they would end up deeper in the finished laminate. You may be able to get a perfect mold with just wet layup, but I don't think I would want to try.

Scott
Vacuum would crush the plug. It's just going to take some time and thinking things through to get the first couple of layers down without voids. If it were easy, everyone would be doing it.
Old 12-24-2017, 12:49 PM
  #234  
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Ok the fist mold half is done. After a few days cure time I will start on the next side.
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Old 12-24-2017, 01:46 PM
  #235  
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Shawn, While your resin is drying I am going to hijack your thread. Recognize this wing?
In case you are wondering, this is what a proper airplane looks like.

Merry Christmas.
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Old 12-24-2017, 01:55 PM
  #236  
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Yea yea yea, I guess I never showed you the pictures of my first giant scale airplane. I don't recall ever looking so mad while taking pictures of it though. LOL. Let me know how it flies.
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Old 12-24-2017, 01:59 PM
  #237  
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I guess that is what I look like at 8:30 in the morning when it is 22 degrees out and I have not had any coffee...

Scott
Old 12-24-2017, 02:19 PM
  #238  
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Far cry from what I looked like.
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Old 12-28-2017, 09:20 PM
  #239  
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It took a bit longer today then expected but I was able to remove the parting flange, do some clean up and get the plug prepped to do the other side. I ended up having to do some sanding on the mold flange, then polish it back out. Then my 10 year old Partall wax didn't want to buff well but after a couple hours I has the surface back to a nice shine. As it sits now, I have the first coat of surface resin on and will apply the second coat first thing in the morning.
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Old 12-31-2017, 06:13 PM
  #240  
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The second fuselage mold half is done and I have trimmed the flange. Next up is the hatch and wheel pant molds.
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Old 01-04-2018, 07:30 AM
  #241  
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The outside of your mold looks better than the finished of my planes. Can't wait to see a finished product!

Ken
Old 01-05-2018, 06:41 AM
  #242  
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Thanks Ken, I plan to separate the molds and polish them over the weekend. I will post pictures when finished.
Old 01-06-2018, 01:54 PM
  #243  
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I have molds!! Planning on a fuselage layup next weekend.
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Old 01-08-2018, 09:04 PM
  #244  
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Originally Posted by speedracerntrixie
I have molds!! Planning on a fuselage layup next weekend.
Oh those look terrible. I'll come get them and dispose properly of them to save you the trouble. hahahahahaha

Nice and shiney. Did they take much polishing?

Ken
Old 01-09-2018, 07:52 AM
  #245  
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Ken, I haven't done any polishing yet. That is the finish left by the PVA. I didn't go into much detail here but most guys spray PVA as per the instructions. I apply it with a foam craft brush. I get much better results this way and it is a faster way to apply with the brush.
Old 01-09-2018, 03:04 PM
  #246  
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I had a set of molds for something once that were white gelcoat. One day out in the sun I was spraying in the blue PVA, building it up a bit at a time swapping between halves. Went upstairs to let it all dry and when I came back the PVA was dark blue and peeling up in the corners from the shrinkage.

Being white, out in direct sunlight and swapping between halves, my eyes were playing a "white balance" trick on me and I couldn't see how much I was building it up. Coming back after a break I saw how much I had sprayed in and it was beyond redonkulas (Shrek reference). I've never tried the foam roller thing, I'll give that a go next time..
Old 01-09-2018, 05:08 PM
  #247  
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I use a foam brush like the ones pictured.
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Old 01-09-2018, 05:19 PM
  #248  
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This is what I have after about 15 minutes with a small orbital polisher on each side. More then good enough as I am not doing a paint in the mold job. I will shoot some Klass Kote white primer in the mold prior to the layup. Should result in minimal work needed prior to shooting color.
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Old 01-13-2018, 06:45 PM
  #249  
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I think I am finally going to see some fruits from all my labor. The first fuselage half is in the mold and under vacuum.
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Old 01-14-2018, 07:49 PM
  #250  
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Well, you do have a fuselage half........
Last time I was in your plane room I saw a proper pattern plane. A sexy little built up number with a real engine on it and the nicest looking carbon fiber pipe I think I have ever seen. When will that plane fly? (I may be a tad biased about the pipe).

Keep up the good work.

Scott


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