Welcome to Club SAITO !
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RE: Welcome to Club SAITO !
ORIGINAL: hsukaria
What I know is based on what I read in these forums and engine manuals. I understood that ringed engines you want to break in gradually and start out very rich and gradually lean in with time. It is different for ABC/ABN/ABL engines where you need to run them at peak for short bursts and then let them cool off by shutting them down repeatedly. The ABC./ABN/ABL engines need to loosen up the pinch without excessive rubbing of the plating. Running an ABC/ABL/ABN engine rich on break-in will only prevent the pinch from expanding due to heat and that causes the plating to get worn off. But Saitos are ringed engines, so you want to break them in with a rich mixture and gradually lean in to allow the piston ring to wear to the cylinder without building excessive heat. It doesn't matter how slow you take it with a ringed engine, just sit back and relax as you run them in. You will eventually get to the peak rpm and have enough Mean Effective Pressure to push the ring against the cylinder wall.
What I know is based on what I read in these forums and engine manuals. I understood that ringed engines you want to break in gradually and start out very rich and gradually lean in with time. It is different for ABC/ABN/ABL engines where you need to run them at peak for short bursts and then let them cool off by shutting them down repeatedly. The ABC./ABN/ABL engines need to loosen up the pinch without excessive rubbing of the plating. Running an ABC/ABL/ABN engine rich on break-in will only prevent the pinch from expanding due to heat and that causes the plating to get worn off. But Saitos are ringed engines, so you want to break them in with a rich mixture and gradually lean in to allow the piston ring to wear to the cylinder without building excessive heat. It doesn't matter how slow you take it with a ringed engine, just sit back and relax as you run them in. You will eventually get to the peak rpm and have enough Mean Effective Pressure to push the ring against the cylinder wall.
Yes by all means take your time & avoid excessive heat, but if an engine is run too long W/O sufficient cylinder pressure, the cylinder wall will glaze before the ring is seated.
That makes me suspect of replacing a ring W/O using some scotchbrite or something to slightly roughen up the cylinder wall.
I have read that the chrome plating, when it is new, does have minute cracks in the surface from the electroplating that allow the ring to seat.
One would likely never notice excessive blow by in our engines like you would in an automotive engine. Our engines have a lot of blowby (for their size)compared a large automobile engine. There would however be a loss in power.
W/the high compression engines I modify that would likely result in a much more significant drop in performance.
Speaking of performance. Some say that the Saito minimum valve lash spec of .04mm results in a loss of power.
My 13:1 CR FA180HC CDI/BBC engine W/the valve lash set W/a .0015" feeler gauge developed 8550 RPM W/a Dynathrust 18 X 8 propeller. That's right @ 4HP, over 2.2HP per cu in. The minimal valve lash setting certainly doesn't seem to diminish power in my engines.
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RE: Welcome to Club SAITO !
Is the club still accepting members?
Just got my first Saito, a FA-100 that will be the powerplant for a Top Flite P-51, guess I have to read through all the 966 pages for tips and tricks, but anyway, ain't she a beauty
Just got my first Saito, a FA-100 that will be the powerplant for a Top Flite P-51, guess I have to read through all the 966 pages for tips and tricks, but anyway, ain't she a beauty
RE: Welcome to Club SAITO !
I hope so,we need to replace one we're gonna lose shortly.Do you get a summer or winter up there and how's that go with building or flying??
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RE: Welcome to Club SAITO !
Note that BMEP is purely theoretical and has nothing to do with actual cylinder pressures. It is simply a tool to evaluate the efficiency of a given engine at producing torque from a given displacement.
BMEP is not even a real concept, it is a theory, totally unrelated to breaking in an engine. We could do this forever and only confuse people which you already have. Sticking to a plan is never a bad thing when it is reasonable, convenient, predictable and repeatable, as long at it gets the desired results. Popular Mechanics has never broken in a Saito and the issues here do not directly translate.
BMEP is not even a real concept, it is a theory, totally unrelated to breaking in an engine. We could do this forever and only confuse people which you already have. Sticking to a plan is never a bad thing when it is reasonable, convenient, predictable and repeatable, as long at it gets the desired results. Popular Mechanics has never broken in a Saito and the issues here do not directly translate.
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RE: Welcome to Club SAITO !
We surely are, BLW, Barry, will give you one as soon as he sees your request. Mine is 5 so I've been doing this a while. Welcome to the Club
PS, that's a great shot of "trial" so there won't be any error. Measure twice cut once as they say.
PS, that's a great shot of "trial" so there won't be any error. Measure twice cut once as they say.
RE: Welcome to Club SAITO !
Trial??over here we call that cheating pal,mind you we already have by being lazy and flying an arf,much harder to fit an engine like that when this guy just cheats by laying the engine on a plan..i mean..does he want it any easier?
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RE: Welcome to Club SAITO !
ORIGINAL: Hobbsy
Note that BMEP is purely theoretical and has nothing to do with actual cylinder pressures. It is simply a tool to evaluate the efficiency of a given engine at producing torque from a given displacement.
BMEP is not even a real concept, it is a theory, totally unrelated to breaking in an engine.
Popular Mechanics has never broken in a Saito and the issues here do not directly translate.
Note that BMEP is purely theoretical and has nothing to do with actual cylinder pressures. It is simply a tool to evaluate the efficiency of a given engine at producing torque from a given displacement.
BMEP is not even a real concept, it is a theory, totally unrelated to breaking in an engine.
Popular Mechanics has never broken in a Saito and the issues here do not directly translate.
If you want some literature that cites chrome lined bores, perhaps the following link can shed some light. Note that except for a very brief start up/check cycle, they do not advocate minimal load break in @ reduced RPM either.
http://www.avweb.com/news/maint/182895-1.html
Here is a page on breaking in Continental aircraft engines. Again, except for a very brief start/check cycle, they warn against no/low load break in & the resultant glazing of the cylinder walls.
http://www.bowersflybaby.com/tech/fenton.htm#Break-In
The following is a link to the "Lycoming Flyer" manual. On page 2 it warns to NOT break in an engine @ low power settings. They recommend 75% power for break in.
http://www.lycoming.com/support/tips...Operations.pdf
Seems like the "old wives tales" have some credible people that still advocate them.
Evolution & gravity have been refered to as "theories".
Could you kindly cite some credible literature that supports your "theory"?
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RE: Welcome to Club SAITO !
OF and others, here is picture of Bill Robison, (WR), he was a good friend that I never met in person, he drove a Grand Mercedes 600 that he said got 5 mpg because he had modified it to 500 hp from the stock 350hp. He spent his life as a teacher, mechanic, racer, motorcycle enthusiast, historian and all around gearhead. Many of us here spent hours with him on the phone.
Bill loved Saitos for their high quality and uniqueness. As I've mentioned previously WR borrowed this Saito .30 for his Saito notes and colored the cylinder black, it is a treasured possession because of that. What ever he colored it with is tough because I haven't managed to knock any of it off.
Bill loved Saitos for their high quality and uniqueness. As I've mentioned previously WR borrowed this Saito .30 for his Saito notes and colored the cylinder black, it is a treasured possession because of that. What ever he colored it with is tough because I haven't managed to knock any of it off.
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RE: Welcome to Club SAITO !
OF and others, here is picture of Bill Robison, (WR), he was a good friend that I never met in person, he drove a Grand Mercedes 600 that he said got 5 mpg because he had modified it to 500 hp from the stock 350hp. He spent his life as a teacher, mechanic, racer, motorcycle enthusiast, historian and all around gearhead. Many of us here spent hours with him on the phone.
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RE: Welcome to Club SAITO !
OF and others, here is picture of Bill Robison, (WR), he was a good friend that I never met in person, he drove a Grand Mercedes 600 that he said got 5 mpg because he had modified it to 500 hp from the stock 350hp. He spent his life as a teacher, mechanic, racer, motorcycle enthusiast, historian and all around gearhead. Many of us here spent hours with him on the phone.
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RE: Welcome to Club SAITO !
OF and others, here is picture of Bill Robison, (WR), he was a good friend that I never met in person, he drove a Grand Mercedes 600 that he said got 5 mpg because he had modified it to 500 hp from the stock 350hp. He spent his life as a teacher, mechanic, racer, motorcycle enthusiast, historian and all around gearhead. Many of us here spent hours with him on the phone.
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RE: Welcome to Club SAITO !
Thank you all for helping me define how to break-in my new FA-100... I will use a mix of Hobbsy's, SrTelemaster150's (Robinson) and BLW's methods... I have to think about it a bit and wait for this dang cold, crappy weather to relinquish to Springtime... man, I gotta move to FL !!!
Again, thank you all, and I will be touching base, probably with more questions, as I start the break-in process.
Don
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RE: Welcome to Club SAITO !
It was easy to get off topic with Bill because he knew a lot about the cars and motorcycles I was brought up around. My dad had a Lotus 11 among other things, and Bill knew a lot about it and the engine. He always brought back the memories of being raised in a crazy car/bike/boat/airplane family. Good off topic talks about BSAs, Triumphs, and Norton Commandos.
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RE: Welcome to Club SAITO !
ORIGINAL: blw
It was easy to get off topic with Bill because he knew a lot about the cars and motorcycles I was brought up around. My dad had a Lotus 11 among other things, and Bill knew a lot about it and the engine. He always brought back the memories of being raised in a crazy car/bike/boat/airplane family. Good off topic talks about BSAs, Triumphs, and Norton Commandos.
It was easy to get off topic with Bill because he knew a lot about the cars and motorcycles I was brought up around. My dad had a Lotus 11 among other things, and Bill knew a lot about it and the engine. He always brought back the memories of being raised in a crazy car/bike/boat/airplane family. Good off topic talks about BSAs, Triumphs, and Norton Commandos.
B****** Siezed Already!
After spending about 5 years learning the quirks, in the early '70s, I would still love to have a restored '67 Lightning. (I had a Thunderbolt)
RE: Welcome to Club SAITO !
I was researching whatever at the time and stumbled across a photo of Will Robison on what looked like an egli vincent,whatever it was i'd have given a months pay for a hours ride on it.
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RE: Welcome to Club SAITO !
ORIGINAL: Old Fart
I was researching whatever at the time and stumbled across a photo of Will Robison on what looked like an egli vincent,whatever it was i'd have given a months pay for a hours ride on it.
I was researching whatever at the time and stumbled across a photo of Will Robison on what looked like an egli vincent,whatever it was i'd have given a months pay for a hours ride on it.
RE: Welcome to Club SAITO !
I took out my FA-82 and ran it on the bench. I installed an APC 14x6, used 20% nitro, 20% synth oil. I used an electric starter this time and it started easily. I got around 9000 rpm, quite impressive to me. I am looking forward to using it this coming flying season.
Before running it, I sprayed penetrant oil at the valves with the intake and exhaust manifold removed as was suggested. Then I re-adjusted the valve gaps, it turns out that they were much wider than Saito recommends.
Before running it, I sprayed penetrant oil at the valves with the intake and exhaust manifold removed as was suggested. Then I re-adjusted the valve gaps, it turns out that they were much wider than Saito recommends.
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RE: Welcome to Club SAITO !
ORIGINAL: blw
Dave- are you saying that the 1.25 should be set to .004? I've been adjusting the lash at .003. Makes a difference?
Dave- are you saying that the 1.25 should be set to .004? I've been adjusting the lash at .003. Makes a difference?
All opening up the lash will do is increase wear & diminish power.
It might make the idle a little smoother.